BRAKE PEDAL(except LHD M/T) INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

   
   

   1. Install the brake pedal support assembly with the 4 nuts.

      Torque:

      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

   2. Install the brake pedal support assembly with the 2 bolts.

      Torque:

      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

2. INSTALL PUSH ROD PIN

   
   
   1. 

      Text in Illustration

      *1	Push Rod Pin
      	Lithium Soap Base Glycol Grease

      Apply lithium soap base glycol grease to the push rod pin.

   2. Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.

      Note

      After installation, check that the pedal operates smoothly.

3. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

   
   

   1. Engage the 2 claws and install the stop light switch mounting adjuster.

4. INSPECT AND ADJUST BRAKE PEDAL

   Click here

5. INSPECT AND ADJUST BRAKE PEDAL HEIGHT

   Click here

6. INSPECT BRAKE PEDAL FREE PLAY

   Click here

7. INSPECT BRAKE PEDAL RESERVE DISTANCE

   Click here

8. INSTALL STOP LIGHT SWITCH ASSEMBLY

   Click here

9. INSTALL TCM (for Automatic Transmission)

   Click here

10. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Knee Airbag)

    Click here

11. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/o Knee Airbag)

    Click here

12. INSTALL INSTRUMENT SIDE PANEL LH (w/o Knee Airbag)

    Tech Tips

    Use the same procedure for the LH side as for the RH side Click here