REAR BRAKE(for Floating Type Caliper) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RH and LH sides.

  • The procedure listed below is for LH side.

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. DISCONNECT REAR FLEXIBLE HOSE LH


    1. A004KIFE01
      Text in Illustration
      *A Solid Disc Brake
      *B Ventilated Disc Brake

      Remove the union bolt and 2 gaskets and disconnect the rear left flexible hose from the rear disc brake cylinder assembly LH.

  4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A004JH5

      Remove the 2 bolts and rear disc brake cylinder LH.

  5. REMOVE REAR DISC BRAKE PAD KIT


    1. A004K4CE01
      Text in Illustration
      *A Solid Disc Brake
      *B Ventilated Disc Brake

      Remove the rear disc brake pad kit from the caliper support bracket.

  6. REMOVE REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. A004K49E02
      Text in Illustration
      *A Solid Disc Brake
      *B Ventilated Disc Brake
      *1 Rear Disc Brake Pad
      *2 Rear Disc Brake Anti Squeal Shim Kit

      Remove the rear disc brake anti squeal shim kit from each rear disc brake pad.

  7. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A004JAF

      Remove the 2 rear disc brake pad support plates.

  8. REMOVE CALIPER SUPPORT BRACKET


    1. A004K4G

      Remove the 2 bolts and caliper support bracket.

  9. REMOVE REAR DISC


    1. A004IBTE03
      Text in Illustration
      *a Matchmark

      Place matchmarks on the rear disc and rear axle hub.

      Tech Tips

      It is not necessary when replacing the rear disc.

    2. A004HSAE03
      Text in Illustration
      *a Contract
      *b Expand

      Release the parking brake and remove the rear disc.

      Tech Tips

      If it is difficult to remove the rear disc, insert a screwdriver through the hole of rear disc and turn the adjusting screw to contract it.

  10. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug from the rear from the rear disc.

  11. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A004J43

      Remove the rear disc brake cylinder slide pin from the caliper support bracket.

  12. REMOVE REAR DISC BRAKE REAR CYLINDER SLIDE PIN


    1. A004IK3

      Remove the rear disc brake rear cylinder slide pin from the caliper support bracket.

    2. A004KCS

      Remove the bush from the rear disc brake rear cylinder slide pin.

  13. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A004IP8

      Remove the 2 rear disc brake cylinder slide bushes from the caliper support bracket.