FRONT BRAKE(for Opposed Type Caliper) REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. REMOVE FRONT DISC BRAKE PAD


    1. A004K0NC02
      *a Pin Hold Clip
      *b Front Disc Brake Cylinder Slide Pin
      *c No. 1 Front Disc Brake Pad Support Plate
      *d Front Disc Brake Pad

      Remove the 2 pin hold clips.

    2. Using a 3 mm pin punch and a hammer, remove the 2 front disc brake cylinder slide pins and No. 1 front disc brake pad support plate.

    3. Remove the 2 front disc brake pads from the front disc brake cylinder assembly.

    4. A004IYMC02
      *a Front Disc Brake Pad
      *b No. 1 Anti-squeal Sim
      *c No. 2 Anti-squeal Sim

      Remove the 2 No. 1 anti-squeal sim and the 2 No. 2 anti-squeal sim from each pad.

  4. DISCONNECT FRONT NO. 1 FLEXIBLE HOSE


    1. A004JE8

      Remove the union bolt, 2 gaskets and disconnect the front No. 1 flexible hose from the front disc brake cylinder assembly.

  5. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY


    1. A004JUG

      Remove the 2 bolts, front disc brake cylinder mounting and front disc brake cylinder assembly.

  6. REMOVE FRONT DISC


    1. A004K6OC06
      *a Matchmark

      Place matchmarks on the front disc and front axle hub.

      Tech Tips

      It is not necessary when replacing the disc.

    2. Remove the front disc.