REAR BRAKE(for Floating Type Caliper) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RH and LH sides.

  • The procedure listed below is for LH side.

PROCEDURE


  1. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A004IVM

      Apply a light layer of lithium soap base glycol grease to the inner face of a new rear disc brake cylinder slide bush.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake cylinder slide bush.

    2. Install the 2 rear disc brake cylinder slide bushes to the caliper support bracket.

  2. INSTALL REAR DISC BRAKE REAR CYLINDER SLIDE PIN


    1. A004IV9E02
      Text in Illustration
      *1 rear disc brake rear cylinder rear disc brake cylinder slide pin
      *2 Bush
      A004HD0 Lithium Soap Base Glycol Grease

      Apply a light layer of lithium soap base glycol grease to the contact face between a new bush and rear disc brake rear cylinder rear disc brake cylinder slide pin.

    2. Install the new bush to the rear disc brake rear cylinder rear disc brake cylinder slide pin.

    3. Apply a light layer of lithium soap base glycol grease to entire circumference of the rear disc brake rear cylinder rear disc brake cylinder slide pin and fitting part.

    4. Install the rear disc brake rear cylinder rear disc brake cylinder slide pin to the caliper support bracket.

  3. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A004JZH

      Apply a light layer of lithium soap base glycol grease to entire circumference of the rear disc brake cylinder slide pin and fitting part.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

    2. Install the rear disc brake cylinder slide pin to the caliper support bracket.

  4. INSTALL REAR DISC


    1. Align the matchmarks placed when removing, install the rear disc to the axle hub.

      Tech Tips

      When using a new rear disc, install it so that rear disc runout is minimum.

  5. ADJUST PARKING BRAKE

  6. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug to the rear disc.

  7. INSTALL CALIPER SUPPORT BRACKET


    1. Install the caliper support bracket with the 2 new bolts.

      Torque:
      66 N*m  { 673 kgf*cm, 49 ft.*lbf }
    2. A004ID2

      Apply a light of lithium soap base glycol grease to contact section of the rear disc brake pad support plate with the rear disc brake pad.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

  8. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. A004K8E

      Apply a light of lithium soap base glycol grease to contact section of the rear disc brake pad support plate with the rear disc brake pad.

      Text in Illustration
      A004HD0 Lithium Soap Base Glycol Grease

    2. Install the rear disc brake pad support plate to the caliper support bracket.

  9. INSTALL REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. A004KWPE02
      Text in Illustration
      *A Solid Disc Brake
      *B Ventilated Disc Brake
      *1 Rear Disc Brake Pad Kit
      *2 Rear Disc Brake Anti Squeal Shim Kit
      A004I9S Disc Brake Grease

      Apply disc brake grease to the rear disc brake anti squeal shim kit.

    2. Put the rear disc anti squeal shim kit to each rear disc brake pad.

  10. INSTALL REAR DISC BRAKE PAD KIT


    1. Install the rear disc brake pad kit to the caliper support bracket.

  11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. Install the rear disc brake cylinder assembly LH to the caliper support bracket with the 2 bolts.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

  12. CONNECT REAR FLEXIBLE HOSE LH


    1. Connect the rear left flexible hose with 2 new gaskets and the new union bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  13. ADD BRAKE FLUID

    Click here

  14. BLEED BRAKE LINE

    Click here

  15. INSPECT BRAKE FLUID LEAK

  16. INSPECT FLUID LEVEL

    Click here

  17. INSTALL REAR WHEEL

    Torque:
    120 N*m  { 1224 kgf*cm, 89 ft.*lbf }