REAR DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

PROCEDURE


  1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  2. REMOVE REAR DIFFERENTIAL CARRIER COVER

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  3. SECURE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  4. REMOVE REAR DRIVE PINION NUT

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  5. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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  6. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A004IX6E03
      *1 Rear Differential Carrier Oil Seal

      Using SST, remove the rear differential carrier oil seal from the rear differential carrier.

      SST
      09308-00010

      Tech Tips

      When replace the rear differential carrier oil seal, replace the rear differential drive pinion bearing spacer and adjust the drive pinion preload.

  7. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  8. REMOVE REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

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  9. REPLACE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER


    1. A004JU1

      Replace the new rear differential drive pinion bearing spacer.

  10. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING

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  11. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  12. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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  13. REMOVE REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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  14. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A004J2NE02
      *1 Rear Differential Carrier Oil Seal

      Using SST and a hammer, install the new rear differential carrier oil seal.

      SST
      09554-22010
      Standard depth
      1.55 to 2.45 mm (0.0610 to 0.0964 in.)

      Note


      • Tap the oil seal uniformly so that the oil seal is straight.

      • Do not excessively tap the oil seal.

    2. Apply MP grease to the rear differential carrier oil seal lip.

  15. INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

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  16. ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

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  17. INSPECT TOTAL PRELOAD

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  18. STAKE REAR DRIVE PINION NUT

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  19. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  20. INSTALL REAR DIFFERENTIAL CARRIER COVER

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  21. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

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