FRONT AXLE HUB BOLT REPLACEMENT

CAUTION / NOTICE / HINT

PROCEDURE

1. REMOVE FRONT WHEEL

2. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY

   
   

   1. for floating type caliper

      
      

      1. Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.

         Note

         Hang the front disc brake caliper assembly using a piece of string or equivalent.

   2. for opposed type caliper

      
      

      1. Remove the 2 bolts and front disc brake cylinder mounting, and then separate the front disc brake cylinder assembly from the steering knuckle.

         Note

         Hang the front disc brake cylinder assembly using a piece of string or equivalent.

3. REMOVE FRONT DISC

   for floating type caliper: Click here

   for opposoed type caliper: Click here

4. REMOVE FRONT AXLE HUB BOLT

   
   

   1. Using SST, remove the front axle hub bolt from the front axle hub sub-assembly.

      

      *1	Nut	*2	Body
      *3	Claw	*4	SST (Spacer B)
      *a	Place a Wrench Here	-	-
      	Molybdenum Grease		Turn

      SST

      09960-20010   ( 09961-02010, 09961-02060 )

      CAUTION:

      Before working, apply molybdenum grease to the bolt threads and bolt tip of SST.

      Note

      
      

      • Install SST so that claw and body are parallel.

      • Make sure to tie the string of SST to the vehicle to prevent SST from dropping.

      • Do not damage the front disc brake dust cover.

      • Do not damage the front axle hub.

      • Do not damage the steering knuckle.

5. INSTALL FRONT AXLE HUB BOLT

   
   
   1. 

      *1	Nut
      *2	Washer
      *3	Turn
      *4	Hold

      Set a new axle hub bolt onto the front axle hub, and tighten the nut (M12 x P1.25mm (0.0492 in.)) through the washer plate to install the axle hub bolt.

      Note

      Install the nuts to prevent damage to the front axle hub bolts.

6. INSTALL FRONT DISC

   for floating type caliper: Click here

   for opposed type caliper: Click here

7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

   
   

   1. for floating type caliper

      
      

      1. Install the front disc brake caliper assembly to the steering knuckle with 2 new bolts.

         Torque:

         80 N*m  { 816 kgf*cm, 59 ft.*lbf }

   2. 

      *a	Torque Wrench Fulcrum Length

      for opposed type caliper

      
      

      1. Install the front disc brake cylinder assembly and front disc brake cylinder mounting with the 2 bolts.

         Note

         When installing the front disc brake cylinder assembly and front disc brake cylinder mounting, hand-tighten the 2 bolts temporarily until they cannot be turned further, and tighten them to the specified torque.

         Torque:

         120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

         Tech Tips

         
         

         • When tightening the upper bolt, use a union nut wrench.

         • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

           Click here

         • When using a union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 400 mm (15.7 in.)): 111.6 N*m (1138 kgf*cm, 82 ft.*lbf)

8. INSTALL FRONT WHEEL

   Torque:

   120 N*m  { 1224 kgf*cm, 89 ft.*lbf }