MANUAL TRANSMISSION ASSEMBLY REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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  2. REMOVE NO. 1 ENGINE UNDER COVER

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  3. REMOVE NO. 2 ENGINE UNDER COVER

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  4. REMOVE REAR ENGINE UNDER COVER LH (w/ Floor Under Cover)

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  5. REMOVE REAR ENGINE UNDER COVER RH (w/ Floor Under Cover)

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  6. DRAIN MANUAL TRANSMISSION OIL

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  7. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  8. REMOVE FRONT STABILIZER BAR

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  9. REMOVE STARTER ASSEMBLY

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  10. SEPARATE WIRE HARNESS

    Tech Tips

    Fix the disconnected harness components with tape to keep them out of the way.


    1. A004JTDE02

      Release the lock of connector (A) and disconnect the connector.

    2. Disconnect the connector (B).

    3. A004J89

      Disconnect the 2 connectors.

    4. Remove the bolt and disconnect the ground cable.

    5. A004JN3

      Disengage the wire harness clamp.

    6. Remove the bolt and the wire harness clamp bracket.

  11. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A004IY5

      Remove the 2 bolts and separate the clutch release cylinder assembly.

  12. SEPARATE MANUAL TRANSMISSION ASSEMBLY


    1. A004HUG

      Remove the bolt from the manual transmission assembly.

  13. REMOVE EXHAUST MANIFOLD

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  14. SUPPORT ENGINE ASSEMBLY


    1. A004IX1

      Support the engine assembly with an engine lifter so that it is stable, as shown in the illustration.

      Text in Illustration
      A004H2J Attachment Placement Positions

      Note


      • Set the engine assembly with transmission so that it is horizontal.

      • Never attach the attachment and plate lift attachment to the oil pan section of the engine assembly.

  15. DISCONNECT FLOOR SHIFT LEVER ASSEMBLY


    1. A004JUA

      Turn over the shift and select lever boot.

    2. Using a screwdriver, remove the clip and the floor shift lever assembly.

    3. Remove the plate washer from the floor shift lever assembly.

    4. Remove the 2 bushings and O-ring from the floor shift lever assembly.

  16. REMOVE EXHAUST PIPE BRACKET


    1. A004IPE

      Remove the 2 bolts and the exhaust pipe bracket.

  17. SUPPORT MANUAL TRANSMISSION ASSEMBLY


    1. A004HVU

      Support the manual transmission assembly with a transmission jack.

      Note


      • Check that the manual transmission assembly is centered on the transmission jack plate.

      • When removing the manual transmission assembly, support the engine assembly so that it does not tilt.

  18. REMOVE REAR NO. 2 ENGINE MOUNTING INSULATOR


    1. A004IU5

      Remove the 4 bolts, 2 washers, 2 nuts and rear No. 2 engine mounting insulator.

      Text in Illustration
      A004I9S Bolt
      A004KUZ Nut

  19. DISCONNECT FLOOR SHIFT CONTROL SHIFT LEVER RETAINER


    1. Tilt the manual transmission assembly.

    2. A004KES

      Pull up the locks of the shift lever pins, and remove the 2 shift lever pins.

    3. Disconnect the floor shift control shift lever retainer.

  20. REMOVE SHIFT AND SELECT LEVER BOOT


    1. Remove the shift and select lever boot from the floor shift lever assembly.

  21. REMOVE MANUAL TRANSMISSION ASSEMBLY


    1. A004IBV

      Remove the 3 bolts, 2 nuts and manual transmission assembly.

      Text in Illustration
      A004I9S Bolt
      A004KUZ Nut

      Note


      • Do not apply excessive force to the transmission assembly as this will break the input shaft.

      • To prevent damage to the knock pins, do not pry between the manual transmission assembly and the engine assembly.

  22. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. A004KN1

      Remove the 4 bolts and rear No. 1 engine mounting insulator.

  23. REMOVE FLOOR SHIFT CONTROL SHAFT

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  24. REMOVE CONTROL SHAFT

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