CLUTCH UNIT INSPECTION

PROCEDURE


  1. INSPECT CLUTCH DISC ASSEMBLY


    1. A004HL9

      Using a vernier caliper, measure the rivet head depth.

      Minimum rivet depth
      0.3 mm (0.0118 in.)

      If necessary, replace the clutch disc assembly.

    2. A004I3D

      Install the clutch disc assembly to the manual transmission assembly.

      Note

      Insert the clutch disc assembly in the correct direction.

    3. Using a dial indicator with a roller instrument, measure the clutch disc assembly runout.

      Maximum runout
      0.8 mm (0.0315 in.)

      If necessary, replace the clutch disc assembly.

  2. INSPECT CLUTCH COVER ASSEMBLY


    1. A004J13E01

      Using a vernier caliper, measure the depth and width of the diaphragm spring wear.

      Maximum
      A (Depth)
      0.5 mm (0.0197 in.)
      B (Width)
      6.0 mm (0.236 in.)

      If necessary, replace the clutch cover assembly.

  3. INSPECT FLYWHEEL SUB-ASSEMBLY


    1. A004K43

      Using a dial indicator, measure the flywheel sub-assembly runout.

      Maximum runout
      0.1 mm (0.00394 in.)

      If necessary, replace the flywheel sub-assembly.

  4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY


    1. A004I7V

      Check that the clutch release bearing assembly moves smoothly without abnormal resistance by turning the sliding parts of the clutch release bearing assembly (contact surfaces with the clutch cover) while applying force in the axial direction.

    2. Inspect the clutch release bearing assembly for damage and wear.

      If necessary, replace the clutch release bearing assembly.

  5. INSPECT FLYWHEEL BEARING


    1. A004K4E

      Turn the flywheel bearing by hand while applying rotational force and check that the flywheel bearing rotates smoothly. If the flywheel bearing sticks or a considerable amount of resistance is felt, replace the flywheel bearing.

      Tech Tips

      The flywheel bearing is permanently lubricated and requires no cleaning or lubrication.

  6. REPLACE FLYWHEEL BEARING


    1. A004KUQE06

      Using SST, hold the crankshaft pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A004IKR

      Remove any 2 diametrically opposite bolts.

    3. A004ITCE03
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, remove the flywheel bearing.

      SST
      09303-35011
    4. A004HFJE03
      Text in Illustration
      *a Depth from flywheel edge

      Using SST and a hammer, tap in a new flywheel bearing.

      SST
      09950-60010   ( 09951-00340 )
      09950-70010   ( 09951-07150 )
      Standard depth
      0 to 0.4 mm (0 to 0.0158 in.)

      Note


      • Do not tap in the flywheel bearing at an angle.

      • Do not tap in the flywheel bearing more than necessary.

      Tech Tips

      After installing the flywheel bearing, make sure that it rotates smoothly.

    5. A004KUQE06

      Using SST, hold the crankshaft pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    6. A004IKR

      Install the 2 bolts.

      Torque:
      85 N*m  { 867 kgf*cm, 63 ft.*lbf }