CLUTCH UNIT REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSMISSION ASSEMBLY

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  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A004JC2

      Remove the clutch release fork sub-assembly with the clutch release bearing assembly from the manual transmission assembly.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A004HY1

      Disengage the 2 release bearing hub clips and remove the clutch release bearing assembly from the clutch release fork sub-assembly.

  4. REMOVE RELEASE BEARING HUB CLIP


    1. Remove the 3 release bearing hub clips from the clutch release bearing assembly.

  5. REMOVE CLUTCH RELEASE FORK BOOT


    1. A004KHX

      Remove the clutch release fork boot from the manual transmission assembly.

  6. REMOVE RELEASE FORK SUPPORT


    1. A004IG8

      Remove the release fork support from the manual transmission assembly.

  7. REMOVE CLUTCH COVER ASSEMBLY


    1. A004IGCE01
      Text in Illustration
      *a Matchmark

      Put the matchmarks on the clutch cover assembly and the flywheel sub-assembly.

    2. Loosen the 6 bolts one turn at a time until spring tension is released.

    3. Remove the 6 bolts and pull off the clutch cover assembly.

      Note

      Do not drop the clutch disc assembly.

  8. REMOVE CLUTCH DISC ASSEMBLY


    1. Remove the clutch disc assembly.

      Note

      Keep the lining part of the clutch disk and the surfaces of the pressure plate and flywheel free of oil and foreign matter.