RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL RADIATOR PACKING (LOWER)


    1. Install the new radiator packing.

  2. INSTALL NO. 2 RADIATOR PACKING


    1. Install the new No. 2 radiator packing.

  3. INSTALL NO. 1 RADIATOR PACKING


    1. Install the new No. 1 radiator packing.

  4. INSTALL RADIATOR PACKING (UPPER)


    1. A004K1PE02
      Text in Illustration
      *1 Radiator Packing

      Install the new radiator packing.

      Tech Tips

      Cut the radiator packing at the same position in the removal.

  5. INSTALL OUTLET RADIATOR HOSE


    1. Since the radiator hose must be attached in the correct position, apply match marks before removing it.

    2. Install the outlet radiator hose to the radiator assembly and secure it with the clamp.

  6. INSTALL NO. 1 RADIATOR HOSE


    1. Since the radiator hose must be attached in the correct position, apply match marks before removing it.

    2. Install the No. 1 radiator hose to the water filler sub-assembly and secure it with the clamp.

  7. INSTALL INLET RADIATOR HOSE


    1. Since the radiator hose must be attached in the correct position, apply match marks before removing it.

    2. Install the inlet radiator hose to the radiator assembly and secure it with the clamp.

  8. INSTALL RADIATOR ASSEMBLY


    1. Install the 2 radiator support cushions to the radiator assembly.

    2. While lifting the outlet radiator hose, install the radiator assembly.

      Note

      Push a blanket or a cardboard against the cooler condenser assembly to protect it.

    3. Attach the claw and install the thermistor assembly.

    4. Install the radiator support RH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    5. Install the radiator support LH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  9. INSTALL FAN SHROUD

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  10. INSTALL COOLER CONDENSER ASSEMBLY


    1. Install the cooler condenser assembly to the radiator assembly with the 5 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  11. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY


    1. Install the 6 bolts and radiator support sub-assembly.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  12. INSTALL HOOD LOCK ASSEMBLY (for LHD)

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  13. INSTALL HOOD LOCK ASSEMBLY (for RHD)

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  14. INSTALL WATER FILLER SUB-ASSEMBLY


    1. Install the water filler sub-assembly and water filler bracket with the 4 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the inlet radiator hose and No. 1 radiator hose to the radiator assembly with the 2 clamps.

    3. Connect the radiator cap hose to the water filler sub-assembly.

  15. INSTALL RADIATOR COVER PLATE


    1. Install the radiator cover plate with the 6 clips.

  16. INSTALL AIR CLEANER DUCT


    1. Install the air cleaner duct with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  17. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. Install the radiator reserve tank assembly with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  18. CONNECT OUTLET RADIATOR HOSE

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  19. ADD ENGINE COOLANT

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  20. INSPECT FOR COOLANT LEAK

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  21. INSTALL NO. 1 ENGINE UNDER COVER

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  22. INSTALL FRONT BUMPER COVER

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  23. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. A004JFIE01
      Text in Illustration
      *a match marks
      *b Stopper

      Connect the hose.

      Torque:
      3.0 N*m  { 31 kgf*cm, 27 in.*lbf }

      Tech Tips

      When connecting the hose, align the protrusion of the air cleaner case sub-assembly with the cutout of the hose, and push in the hose until it contacts the stopper of the air cleaner case sub-assembly.