RADIATOR REMOVAL

PROCEDURE


  1. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A004K1S

      Disengage the clamp, and disconnect the mass air flow meter connector.

    2. Remove the 3 bolts.

    3. Loosen the hose clamp, and disconnect the hose.

    4. Remove the air cleaner case sub-assembly.

  2. REMOVE FRONT BUMPER COVER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER

    Click here

  4. DRAIN ENGINE COOLANT

    Click here

  5. DISCONNECT OUTLET RADIATOR HOSE

    Click here

  6. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A004HEE

      Remove the 2 bolts and radiator reserve tank assembly.

  7. REMOVE AIR CLEANER DUCT


    1. A004KE7

      Remove the 2 bolts and air cleaner duct.

  8. REMOVE RADIATOR COVER PLATE


    1. A004KKM

      Remove the 6 clips and radiator cover plate.

  9. REMOVE WATER FILLER SUB-ASSEMBLY


    1. Disconnect the radiator cap hose.

    2. A004KVM

      Detach the 2 water hose clamps.

    3. Disconnect the inlet radiator hose and No. 1 radiator hose.

      Tech Tips

      Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

    4. A004JIN

      Remove the 4 bolts and the water filler sub-assembly with water filler bracket.

  10. REMOVE HOOD LOCK ASSEMBLY (for LHD)

    Click here

  11. REMOVE HOOD LOCK ASSEMBLY (for RHD)

    Click here

  12. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY


    1. A004IKX

      Remove the 2 bolts.

    2. A004J1C

      Remove the 4 bolts and radiator support sub-assembly.

  13. SEPARATE COOLER CONDENSER ASSEMBLY


    1. A004KSS

      Remove the bolt.

    2. A004JPO

      Remove the bolt.

    3. A004KYZ

      Remove the bolt.

    4. A004HESE01

      Remove the bolt A.

    5. Remove the bolt B and separate the cooler condenser assembly from the radiator assembly.

  14. REMOVE FAN SHROUD

    Click here

  15. REMOVE RADIATOR ASSEMBLY


    1. A004JIY

      Remove the 2 bolts and radiator support RH.

    2. A004IJN

      Remove the 2 bolts and radiator support LH.

    3. A004HXT

      Detach the claw and disconnect the thermistor assembly.

    4. A004HGUE03
      Text in Illustration
      *1 Cooler condenser assembly
      *2 Cardboard or Blanket
      *3 Radiator assembly

      While lifting the outlet radiator hose, remove the radiator assembly.

      Note

      Insert cardboard or a blanket between the radiator assembly and the cooler condenser assembly to protect the cooler condenser assembly.

    5. A004ISF

      Remove the 2 radiator support cushions.

  16. REMOVE INLET RADIATOR HOSE


    1. A004HPE

      Remove the clamp and the inlet radiator hose from the water filler sub-assembly.

      Tech Tips

      Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

  17. REMOVE NO. 1 RADIATOR HOSE


    1. A004JNOE04
      Text in Illustration
      *1 No. 1 radiator hose

      Remove the clamp and No. 1 radiator hose from the radiator assembly.

      Tech Tips

      Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

  18. REMOVE OUTLET RADIATOR HOSE


    1. A004HQCE02
      Text in Illustration
      *1 Outlet radiator hose

      Remove the clamp and outlet radiator hose from the radiator assembly.

      Tech Tips

      Since the radiator hose must be attached in the correct position, apply matchmarks before removing it.

  19. REMOVE RADIATOR PACKING (UPPER)


    1. A004HNWE02
      Text in Illustration
      *1 Radiator Packing

      Remove the radiator packing.

  20. REMOVE NO. 1 RADIATOR PACKING


    1. A004KIOE02
      Text in Illustration
      *1 No. 1 Radiator Packing

      Remove the No. 1 radiator packing.

  21. REMOVE NO. 2 RADIATOR PACKING


    1. A004KPZE02
      Text in Illustration
      *1 No. 2 Radiator Packing

      Remove the No. 2 radiator packing.

  22. REMOVE RADIATOR PACKING (LOWER)


    1. A004H88E02
      Text in Illustration
      *1 Radiator Packing

      Remove the radiator packing.