COOLING FAN MOTOR REMOVAL

PROCEDURE


  1. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  2. REMOVE FRONT BUMPER COVER

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  3. REMOVE AIR CLEANER DUCT

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  4. REMOVE RADIATOR COVER PLATE

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  5. REMOVE RADIATOR RESERVE TANK ASSEMBLY

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  6. REMOVE WATER FILLER SUB-ASSEMBLY


    1. A004JIN

      Remove the 4 bolts and separate the water filler sub-assembly.

  7. DISCONNECT HOOD LOCK ASSEMBLY (for LHD)

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  8. DISCONNECT HOOD LOCK ASSEMBLY (for RHD)

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  9. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY

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  10. REMOVE FAN SHROUD


    1. A004KZSE02
      Text in Illustration
      *1 Cooling fan motor connector
      *2 No. 2 cooling fan motor connector (with Air Conditioning System)

      Disconnect the 2 wire harness clamps and the 2 cooling fan motor connectors.

      Note

      Be careful not to damage the connectors.

    2. A004K68
      A004KW2E01

      Mark the sponge on the upper surface of the fan shroud, and use scissors, etc. to cut the sponge.

      Tech Tips

      Cut the radiator packing at the position between the corner of the radiator packing and the edge of the fun shroud.

      Text in Illustration
      *1 Cutting Line
    3. A004JPA
      A004H2LE02

      Detach the 2 claws and separate the fan shroud from the radiator assembly.

      Text in Illustration
      *1 Cardboard or Blanket
      *2 Fan shroud

      Tech Tips

      Insert a cardboard or a blanket between the radiator assembly and the fan shroud to protect the radiator assembly.

    4. A004J5N

      Remove the fan shroud from the radiator assembly.

      Note

      Do not apply any excessive force to the outlet radiator hose, inlet radiator hose, No. 1 radiator hose, pipe or water filler sub-assembly when removing the fan shroud.

  11. REMOVE FAN


    1. A004IY1

      Remove the nut and fan.

  12. REMOVE NO. 2 FAN (w/ Air Conditioning System)


    1. A004KZ0

      Remove the nut and No. 2 fan.

  13. REMOVE COOLING FAN MOTOR (w/o Air Conditioning System)


    1. A004JU7

      Remove the 3 screws and cooling fan motor.

  14. REMOVE COOLING FAN MOTOR (w/ Air Conditioning System)


    1. A004IAN

      Disengage the connector clamp, and disconnect the connector from cooling fan motor.

    2. A004JU7

      Remove the 3 screws and cooling fan motor.

  15. REMOVE NO. 2 COOLING FAN MOTOR (w/ Air Conditioning System)


    1. A004I6C

      Remove the 3 screws and the No. 2 cooling fan motor.