INTAKE MANIFOLD REASSEMBLY

PROCEDURE


  1. INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A004IL9E02
      Text in Illustration
      *A for Resin Intake Manifold
      *B for Aluminum Intake Manifold

      Install the No. 2 fuel delivery pipe sub-assembly to the intake manifold with the 3 clamps. (for resin intake manifold)

    2. Install the No. 2 fuel delivery pipe sub-assembly to the intake manifold with the 2clamps. (for aluminum intake manifold)

  2. INSTALL FUEL DELIVERY PIPE (for Bank 2)


    1. Apply a gasoline to the contact surfaces of the new O-ring on each fuel injector assembly.

    2. Install a new 2 O-rings to each fuel injector assembly.

    3. Install the fuel injector assembly to the intake manifold with fuel delivery pipe.

      Note


      • Do not damage the fuel injector assembly or the O-ring.

      • Do not twist the O-ring.

    4. A004J65E02
      Text in Illustration
      *A for Resin Intake Manifold
      *B for Aluminum Intake Manifold

      Install the fuel delivery pipe with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    5. Check that the fuel injectors rotate smoothly.

      Note

      If the fuel injectors do not rotate smoothly, the probable cause is incorrect installation of the O-rings. Replace the O-rings.

    6. Position the fuel injector connector outward.

  3. INSTALL FUEL DELIVERY PIPE (for Bank 1)

    Tech Tips

    Use the same procedure described for the fuel delivery pipe (for bank 2).

  4. INSTALL CAP (for Automatic Transmission)


    1. A004JER

      Install the cap to the intake manifold.

  5. INSTALL PURGE VALVE


    1. A004KUDE02
      Text in Illustration
      *A for Resin Intake Manifold
      *B for Aluminum Intake Manifold

      Connect the No. 1 fuel vapor feed hose to the intake manifold.

    2. A004H0BE02
      Text in Illustration
      *A for Resin Intake Manifold
      *B for Aluminum Intake Manifold

      Install the nut and purge valve to the intake manifold.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

  6. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR


    1. Apply engine oil to the contact surfaces of the new O-ring on manifold absolute pressure sensor.

    2. A004INQ

      Install a new O-ring to the manifold absolute pressure sensor.

    3. A004HPXE02
      Text in Illustration
      *A for Resin Intake Manifold
      *B for Aluminum Intake Manifold

      Install the manifold absolute pressure sensor to the intake manifold with the bolt.

      Torque:
      for Resin Intake Manifold
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
      for Aluminum Intake Manifold
      3.4 N*m  { 35 kgf*cm, 30 in.*lbf }