INTAKE MANIFOLD REMOVAL

PROCEDURE

1. CHECK FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK

   Click here

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

   Click here

3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

   Click here

4. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

   
   

   1. 

      Remove the 4 bolts and and disconnect the throttle with motor body assembly.

   2. Remove the gasket.

5. REMOVE INJECTOR DRIVER

   Click here

6. REMOVE INJECTOR COVER (for Bank 2)

   Click here

7. REMOVE INJECTOR COVER (for Bank 1)

   Click here

8. DISCONNECT NO. 1 FUEL HOSE (for Clamp Type)

   Click here

9. DISCONNECT NO. 1 FUEL HOSE (for Metal Type)

   Click here

10. DISCONNECT FUEL DELIVERY PIPE SUB-ASSEMBLY

    

    
    

    1. Remove the bolt and disconnect the fuel delivery pipe sub-assembly.

    2. Disconnect the No. 2 fuel vapor feed hose and move the fuel delivery pipe toward the front of the vehicle.

11. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (w/ Air Conditioning System)

    
    

    1. 

       Disengage the 3 craws and remove the No. 1 engine cover sub-assembly.

       Tech Tips

       Disengage the 3 craws in the order shown in the illustration.

12. DISCONNECT VACUUM TUBE CONNECTOR HOSE (for Manual Transmission)

    Click here

13. DISCONNECT VENTILATION HOSE

    
    

    1. 

       Disconnect the ventilation hose.

14. REMOVE INTAKE MANIFOLD

    
    

    1. 

       Disconnect the manifold absolute pressure sensor connector.

    2. 

       Disconnect the purge valve connector.

    3. 

       Disengage the 5 clamps and disconnect the battery cable.

    4. 

       Disengage the clamp and disconnect the engine wire harness.

    5. 

       Text in Illustration

       *a	for Bank 2
       *b	for Bank 1

       Disengage the 2 clamps and disconnect the 4 connectors.

    6. 

       Disconnect the fuel pump connector.

    7. 

       Text in Illustration

       *a	for Bank 2
       *b	for Bank 1

       Remove the 6 bolts, intake manifold and 2 gaskets.