FUEL SENDER GAUGE ASSEMBLY REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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  3. REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY LH

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  4. REMOVE SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY RH

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  5. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER

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  6. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

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  7. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A004K00

      Disconnect the fuel sender gauge assembly connector.

    2. Disconnect the fuel pump harness from the 2 clamps.

    3. A004K6NE02

      Disconnect the fuel pump harness from the clamp.

    4. Push the claw labeled A of the fuel sender gauge assembly, and then pull up the fuel sender gauge assembly to remove it.

      Note

      Be careful not to bend the arm of the fuel sender gauge assembly.

      Text in Illustration
      A004I9S Push
      A004KUZ Pull up

  8. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A004HQO

      Remove the rear floor service hole cover.

    2. A004I29

      Disconnect the fuel tank return tube connector.

  9. REMOVE FUEL TANK RETURN TUBE


    1. A004KGRE03
      A004JQ0E01

      Temporarily install SST to the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01010, 09808-01020, 09808-01030, 09808-01050 )
      09808-01071

      Note

      Do not apply a claw of SST at the marked part.

      Text in Illustration
      *a Marked Part

      Tech Tips


      • Be sure to use SST (claws) as shown in the illustration.

      • Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.

    2. While securely pressing SST (claws) against the fuel pump gauge retainer ribs, tighten the 4 bolts.

    3. Install SST (handle).

    4. A004J23E01

      Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to loosen the fuel pump gauge retainer.

      Note


      • Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.

      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate and may damage components.

      • Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

    5. Remove the fuel pump gauge retainer.

    6. A004K80

      Disengage the clamp and separate the fuel tank vent hose sub-assembly from the fuel tank return tube.

    7. Remove the fuel tank return tube from the fuel tank assembly.

      Note

      Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

    8. Remove the gasket from the fuel tank assembly.

  10. REMOVE NO. 2 FUEL SENDER GAUGE ASSEMBLY


    1. A004KKI

      Disconnect the No. 2 fuel sender gauge assembly connector.

    2. Disconnect the fuel pump harness from the clamp.

    3. A004K8GE02

      Push the claw labeled A of the No. 2 fuel sender gauge assembly, and then pull up the No. 2 fuel sender gauge assembly to remove it.

      Text in Illustration
      A004I9S Push
      A004KUZ Pull up