ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY


    1. Install the 4 ignition coils with the 4 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  2. INSTALL NO. 1 WATER BY-PASS PIPE (for Manual Transmission)


    1. Install the No. 1 water by-pass pipe with the 2 bolts.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    2. Connect the water by-pass hose with the hose clamp.

  3. INSTALL NO. 1 WATER BY-PASS PIPE (for Automatic Transmission)


    1. Install the No. 1 water by-pass pipe with the 2 bolts.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    2. Connect the 2 water by-pass hoses with the 2 hose clamps.

  4. CONNECT NO. 3 TRANSMISSION OIL COOLER HOSE (for Automatic Transmission)


    1. Connect the No. 3 transmission oil cooler hose with the hose clamp.

  5. INSTALL NO. 2 WATER BY-PASS HOSE


    1. A004J4S

      Connect the No. 2 water by-pass hose with the clamp.

  6. CONNECT NO. 2 VENTILATION HOSE


    1. Connect the No. 2 ventilation hose.

  7. INSTALL ENGINE WIRE


    1. Connect the ground wire with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect each connector and each clamp to fix the engine wire as shown in the illustration, and check that the engine wire is correctly installed.

      A004JS1E01
      Text in Illustration
      *a Upper side *b Front side
      *c Right side *d Left side

  8. INSTALL PUMP DRIVE CASE ASSEMBLY

    Click here

  9. INSTALL VALVE LIFTER

    Click here

  10. INSTALL FUEL PUMP ASSEMBLY

    Click here

  11. INSTALL FUEL INJECTOR O-RING

    Click here

  12. INSTALL FUEL INJECTOR ASSEMBLY

    Click here

  13. INSTALL FUEL DELIVERY PIPE LH

    Click here

  14. INSTALL FUEL DELIVERY PIPE RH

    Click here

  15. INSTALL FUEL DELIVERY PIPE

    Click here

  16. INSTALL NO. 2 FUEL DELIVERY PIPE

    Click here

  17. INSTALL INTAKE MANIFOLD


    1. Install 2 new gaskets to the intake manifold.

    2. Install the intake manifold with the 6 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    3. Engage the 2 clamps and connect the 4 connectors.

    4. Connect the fuel pump connector.

    5. Connect the No. 1 vacuum switching valve assembly connector.

    6. Connect the vacuum sensor connector.

    7. Connect the 2 water by-pass hoses to the throttle body assembly.

    8. Connect the throttle body assembly connector.

  18. CONNECT VENTILATION HOSE

    Click here

  19. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Install the fuel delivery pipe sub-assembly to the fuel pump assembly with a new gasket and the union bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

    2. Connect the No. 2 fuel vapor feed hose.

    3. Install the bolt and connect the fuel delivery pipe sub-assembly.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

  20. INSTALL INJECTOR COVER (for Bank 2)


    1. Install the injector cover to the intake manifold with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  21. INSTALL INJECTOR COVER (for Bank 1)


    1. Install the injector cover to the intake manifold with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  22. INSTALL IDLER PULLEY BRACKET (w/o Air Conditioning System)

    A004KULE02

    1. Temporarily tighten the idler pulley bracket with the 3 bolts.

    2. Fully tighten the 3 bolts shown in the illustration.

      Torque:
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }

  23. INSTALL COMPRESSOR WITH MAGNET CLUTCH (w/ Air Conditioning System)

    Click here

  24. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  25. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click here

  26. INSTALL OIL LEVEL DIPSTICK GUIDE

    Click here

  27. INSTALL GENERATOR ASSEMBLY


    1. Install the generator assembly with the 2 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  28. INSTALL FAN AND GENERATOR V BELT

    Click here

  29. INSTALL BELT GENERATOR COVER

    Click here

  30. INSTALL GENERATOR COVER

    Click here