AUTOMATIC TRANSMISSION ASSEMBLY REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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  2. REMOVE NO. 1 ENGINE UNDER COVER

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  3. REMOVE NO. 2 ENGINE UNDER COVER

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  4. REMOVE REAR ENGINE UNDER COVER LH (w/ Floor Under Cover)

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  5. REMOVE REAR ENGINE UNDER COVER RH (w/ Floor Under Cover)

    Tech Tips

    Use the same procedure for the RH side as for the LH side.

  6. DRAIN AUTOMATIC TRANSMISSION FLUID

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  7. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

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  8. REMOVE FRONT STABILIZER BAR

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  9. REMOVE STARTER ASSEMBLY

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  10. DISCONNECT WIRING HARNESS CONNECTOR

    Tech Tips

    Fix disconnected harness components with tape to keep them out of the way.


    1. A004I24E04

      Release the lock of connector (A) and disconnect the connector.

    2. Disconnect the connector (B).

    3. A004IGH

      Remove the bolt and disconnect the ground cable.

    4. A004KC4

      Disengage the 4 wire harness clamps.

    5. A004JYCE05

      Release the lock of connector (A) and disconnect the connector.

    6. Disconnect the connector (B) and (C).

    7. A004JN3

      Disengage the wire harness clamp.

    8. Remove the bolt and the wire harness clamp bracket.

    9. A004K46

      Remove the 2 bolts and the No. 2 engine hanger.

  11. DISCONNECT VACUUM TUBE CONNECTOR HOSE (for LHD)


    1. A004IWQ

      Remove the 2 bolts and the disconnect the union to check valve hose.

  12. REMOVE FLYWHEEL HOUSING UNDER COVER


    1. A004H0Y

      Remove the flywheel housing side cover from the automatic transmission assembly.

  13. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    1. A004KUQE05

      Using SST, hold the crankshaft pulley.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A004KJ5

      Remove the 6 drive plate and torque converter setting bolt.

  14. DISCONNECT AUTOMATIC TRANSMISSION ASSEMBLY


    1. A004INW

      Remove the 2 bolts from the automatic transmission assembly.

  15. REMOVE EXHAUST MANIFOLD

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  16. SUSPEND ENGINE ASSEMBLY


    1. A004IX1

      Support the engine assembly with an engine lifter so that it is stable shown in the illustration.

      Text in Illustration
      A004H2J Attachment Placement Positions

      Note


      • Set the engine assembly with transmission so that it is horizontal.

      • Never attach the attachment and plate lift attachment to the oil pan section of the engine assembly.

  17. REMOVE TRANSMISSION OIL COOLER HOSE


    1. A004IO9

      Loosen the 4 hose clamps and remove the 2 transmission oil cooler hoses.

      Note

      Use a container to catch any coolant which flows out of the transmission oil cooler hoses.

  18. SEPARATE OIL COOLER TUBE


    1. A004KID

      Remove the 2 bolts and separate the oil cooler tube.

  19. REMOVE TRANSMISSION REVOLUTION SENSOR (NT)

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  20. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. While pushing the shift lock release button, move the shift lever to N.

    2. A004JF3

      Remove the clip, pin and the floor shift gear shifting rod sub-assembly from the transmission control shaft lever RH.

    3. A004KGD

      Remove the nut and disconnect the floor shift gear shifting rod sub-assembly.

  21. REMOVE EXHAUST PIPE BRACKET


    1. A004J4M

      Remove the 2 bolts and the exhaust pipe bracket from the automatic transmission assembly.

  22. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


    1. A004J2B

      Support the automatic transmission assembly with a high transmission jack.

      Note

      To prevent damage to and deformation of the oil pan, never place a jack under the oil pan area of the automatic transmission assembly.

  23. REMOVE REAR NO. 2 ENGINE MOUNTING INSULATOR


    1. A004IU5

      Remove the 4 bolts, 2 washers and 2 nuts and the rear No. 2 engine mounting insulator from the rear No. 1 engine mounting insulator.

      Text in Illustration
      A004I9S Bolt
      A004KUZ Nut

  24. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. A004KN1

      Remove the 4 bolts and the rear No. 1 engine mounting insulator from the automatic transmission assembly.

  25. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


    1. A004HP5

      Remove the 2 bolts and 2 nuts and the automatic transmission assembly from the engine assembly.

      Text in Illustration
      A004I9S Bolt
      A004KUZ Nut

      Note


      • To prevent damage to the knock pins, do not pry between the automatic transmission assembly and the engine assembly.

      • Do not allow the torque converter to fall off.

  26. DISCONNECT WIRE HARNESS


    1. A004I6U

      Disconnect the park/neutral position switch connector, transmission wire connector and the transmission revolution sensor connector.

      Tech Tips

      Disengage the claw, press down the lever, and disconnect the transmission wire connector.

    2. Disengage the 6 wire harness clamps and the wire harness from the automatic transmission assembly.

  27. REMOVE OIL COOLER TUBE

    A004JE0

    1. Loosen the 4 hose clamps and remove the 2 oil cooler hoses.

      Note

      Use a container to catch any coolant which flows out of the oil cooler hoses.

    2. Remove the 2 bolts and the oil cooler tube from the automatic transmission assembly.

  28. REMOVE TORQUE CONVERTER ASSEMBLY


    1. A004HGF

      Remove the torque converter assembly from the automatic transmission assembly.

      Note

      Remove the torque converter assembly from the input shaft horizontally.

  29. INSPECT TORQUE CONVERTER ASSEMBLY

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