AUTOMATIC TRANSMISSION UNIT REASSEMBLY

PROCEDURE


  1. BEARING POSITION

    A004KAXE01
    Mark

    Front Race Diameter

    Inside / Outside

    Thrust Bearing Diameter

    Inside / Outside

    Rear Race Diameter

    Inside / Outside
    A 74.2 mm (2.921 in.) / 87.7 mm (3.453 in.) 71.9 mm (2.831 in.) / 85.6 mm (3.370 in.) -
    B 37.0 mm (1.457 in.) / 51.2 mm (2.016 in.) 33.5 mm (1.319 in.) / 48.0 mm (1.890 in.) -
    C 20.0 mm (0.787 in.) / 35.6 mm (1.402 in.) 20.0 mm (0.787 in.) / 41.0 mm (1.614 in.) -
    D 31.0 mm (1.220 in.) / 48.0 mm (1.890 in.) 33.3 mm (1.311 in.) / 51.2 mm (2.016 in.) -
    E - 42.5 mm (1.673 in.) / 61.2 mm (2.409 in.) -
    F 34.9 mm (1.374 in.) / 50.8 mm (1.999 in.) 38.6 mm (1.520 in.) / 53.1 mm (2.091 in.) -
    G - 58.5 mm (2.303 in.) / 73.5 mm (2.894 in.) 55.2 mm (2.173 in.) / 71.2 mm (2.803 in.)
    H 29.6 mm (1.165 in.) / 44.9 mm (1.768 in.) 27.8 mm (1.095 in.) / 43.8 mm (1.726 in.) 27.8 mm (1.095 in.) / 43.7 mm (1.721 in.)
    I 19.0 mm (0.748 in.) / 35.0 mm (1.378 in.) 20.8 mm (0.819 in.) / 38.5 mm (1.516 in.) -
    J 43.3 mm (1.705 in.) / 56.7 mm (2.232 in.) 40.6 mm (1.598 in.) / 58.0 mm (2.284 in.) -
    K 37.0 mm (1.457 in.) / 51.2 mm (2.016 in.) 36.1 mm (1.421 in.) / 52.5 mm (2.067 in.) 36.1 mm (1.421 in.) / 51.0 mm (2.007 in.)

  2. INSTALL NO. 4 BRAKE PISTON


    1. A004H3DE08
      Text in Illustration
      *1 Brake Reaction Sleeve
      *2 No. 4 Brake Piston
      *3 O-ring

      Coat 2 new O-ring with ATF, and install them to the brake reaction sleeve.

    2. Coat 2 new O-rings with ATF, and install them to the No. 4 brake piston.

    3. Install the No. 4 brake piston to the brake reaction sleeve.

      Note

      Be careful not to damage the O-rings.

  3. INSTALL BRAKE REACTION SLEEVE


    1. A004HT2E05
      Text in Illustration
      *1 Brake Reaction Sleeve
      *2 No. 4 Brake Piston

      With the No. 4 brake piston underneath (the rear side), install the brake reaction sleeve and the No. 4 brake piston to the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the O-rings.

  4. INSTALL 1ST AND REVERSE BRAKE PISTON


    1. A004IQRE02
      Text in Illustration
      *1 1st and Reverse Brake Piston

      Coat a new O-rings with ATF, and install it to the 1st and reverse brake piston.

    2. With the spring seat of the 1st and reverse brake piston facing upwards (the front side), place the 1st and reverse brake piston in the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the O-ring.

  5. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. Place the 1st and reverse brake return spring sub-assembly onto the 1st and reverse brake piston.

    2. A004JDVE03
      Text in Illustration
      *1 Snap Ring

      Place SST on the 1st and reverse brake return spring sub-assembly, and compress the 1st and reverse brake return spring sub-assembly.

      SST
      09350-30020   ( 09350-07050 )

    3. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

  6. INSTALL BRAKE APPLY TUBE


    1. A004KB1

      Install the brake apply tube with its protruding part fitting into the groove of the automatic transmission case sub-assembly as shown in the illustration.

      Note

      Engage the 1st and reverse brake piston claw with the protrusion of the brake apply tube.

  7. INSTALL REAR PLANETARY GEAR ASSEMBLY


    1. A004J08

      Install the thrust needle roller bearing to the automatic transmission case sub-assembly.

      Bearing Diameter
      Item Inside Outside
      Thrust needle roller bearing 40.6 mm (1.598 in.) 58.0 mm (2.284 in.)
    2. A004H5HE07
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 No. 9 Thrust Bearing Race

      Install the thrust needle roller bearing to the rear planetary gear assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Thrust needle roller bearing 20.8 mm (0.819 in.) 38.5 mm (1.516 in.)
      Thrust bearing race 19.0 mm (0.748 in.) 35.0 mm (1.378 in.)
      No. 9 thrust bearing race 43.3 mm (1.705 in.) 56.7 mm (2.232 in.)

    3. Coat the No. 9 thrust bearing race and the thrust bearing race with petroleum jelly, and install them onto the rear planetary gear assembly.

    4. A004HJG

      Install the rear planetary gear assembly to the automatic transmission case sub-assembly.

  8. INSPECT PACK CLEARANCE OF NO. 4 BRAKE

    Click here

  9. INSTALL NO. 4 BRAKE DISC


    1. A004HQRE03
      Text in Illustration
      *1 No. 4 Brake Flange
      *2 No. 4 Brake Disc
      *3 No. 4 Brake Plate

      Install the 2 No. 4 brake flanges, 5 No. 4 brake discs and the 4 No. 4 brake plates to the automatic transmission case sub-assembly.

      Installation order
      *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *1

      Note

      Make sure that the discs, plates and the flanges are installed in the correct order.

  10. INSTALL BRAKE PLATE STOPPER SPRING


    1. A004H7D

      Install the brake plate stopper spring to the automatic transmission case sub-assembly.

  11. INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY


    1. A004HKGE10
      Text in Illustration
      *1 Rear Planetary Ring Gear Flange Sub-assembly
      *2 No. 7 Thrust Bearing Race
      *3 Thrust Needle Roller Bearing
      *4 No. 8 Thrust Bearing Race

      Install the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and the rear planetary ring gear flange sub-assembly to the intermediate shaft.

      Bearing and Race Diameter
      Item Inside Outside
      No. 7 thrust bearing race 29.6 mm (1.165 in.) 44.9 mm (1.768 in.)
      Thrust needle roller bearing 27.8 mm (1.095 in.) 43.8 mm (1.726 in.)
      No. 8 thrust bearing race 27.8 mm (1.095 in.) 43.7 mm (1.721 in.)

  12. INSTALL NO. 3 ONE-WAY CLUTCH ASSEMBLY


    1. A004JL8E11
      Text in Illustration
      *1 No. 3 One-way Clutch Assembly
      *2 One-way Clutch Inner Race

      Install the No. 3 one-way clutch assembly and the one-way clutch inner race to the intermediate shaft.

  13. INSTALL INTERMEDIATE SHAFT


    1. A004IPM

      Install the intermediate shaft together with the No. 3 one-way clutch assembly to the automatic transmission case sub-assembly.

    2. A004KWDE07

      Using SST, install the snap ring to the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07060 )

  14. INSTALL CENTER PLANETARY GEAR ASSEMBLY


    1. A004JYYE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 No. 4 Thrust Bearing Race
      *3 Center Planetary Gear Assembly
      *4 Planetary Sun Gear

      Install the center planetary gear assembly and the planetary sun gear to the automatic transmission case sub-assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Thrust needle roller bearing 58.5 mm (2.303 in.) 73.5 mm (2.894 in.)
      No. 4 thrust bearing race 55.2 mm (2.173 in.) 71.2 mm (2.803 in.)

    2. Coat the No. 4 thrust bearing race with petroleum jelly, and install it onto the center planetary gear assembly.

    3. Install the thrust needle roller bearing to the center planetary gear assembly.

  15. INSTALL NO. 2 BRAKE PISTON


    1. A004ITTE22
      Text in Illustration
      *1 O-ring

      Coat 2 new O-rings with ATF, and install them to the No. 2 brake piston.

    2. Press the No. 2 brake piston into the No. 2 brake cylinder.

      Note

      Be careful not to damage the O-rings.

    3. Install the No. 2 brake piston to the automatic transmission case sub-assembly.

      Tech Tips

      Install the No. 2 brake cylinder so that the projection protrudes from the upside of the automatic transmission case sub-assembly.

    4. A004KYW

      Check that the oil pressure apply hole of the No. 2 brake cylinder aligns with the oil pressure apply hole of the automatic transmission case sub-assembly.

  16. INSTALL NO. 2 BRAKE DISC


    1. A004HWXE01
      Text in Illustration
      *a Identification shape

      Install the No. 2 brake piston return spring sub-assembly to the automatic transmission case sub-assembly as shown in the illustration.

      Note

      Make sure that the identification shape of the No. 2 brake piston return spring sub-assembly faces the upper right side as shown in the illustration.

    2. A004I6NE04
      Text in Illustration
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate

      Install the 2 No. 2 brake flanges, 4 No. 2 brake discs and the 3 No. 2 brake plates to the automatic transmission case sub-assembly.

      Installation order
      *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *1

      Note

      Make sure that the discs, plates and the flanges are installed in the correct order.

    3. A004HUEE04
      Text in Illustration
      *1 Protective Tape

      Using SST and a screwdriver, compress the No. 2 brake piston return spring sub-assembly and install the snap ring to the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07020 )
      09380-60010   ( 09381-06030, 09381-06050, 09381-06080, 09381-06090, 09381-06100, 09381-06110 )

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  17. INSPECT PISTON STROKE OF NO. 2 BRAKE PISTON

    Click here

  18. INSTALL NO. 1 BRAKE PISTON


    1. A004HQFE20
      Text in Illustration
      *1 O-ring

      Coat 2 new O-rings with ATF, and install them to the No. 1 brake piston.

    2. Press the No. 1 brake piston into the No. 1 brake cylinder.

      Note

      Be careful not to damage the O-rings.

  19. INSTALL BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A004H83E14
      Text in Illustration
      *1 Brake Piston Return Spring Sub-assembly
      *2 No. 1 Brake Cylinder

      Install the brake piston return spring sub-assembly and the No. 1 brake cylinder to the automatic transmission case sub-assembly.

      Tech Tips

      Install the No. 1 brake cylinder so that the projection protrudes from the upside of the automatic transmission case sub-assembly.

    2. A004HUL

      Check that the oil pressure apply hole of the No. 1 brake cylinder aligns with the oil pressure apply hole of the automatic transmission case sub-assembly.

    3. A004J48E04
      Text in Illustration
      *1 Protective Tape

      Using SST and a screwdriver, compress the brake piston return spring sub-assembly and install the snap ring to the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07020 )
      09351-40010   ( 09351-04010, 09351-04020 )

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  20. INSTALL CENTER PLANETARY RING GEAR


    1. A004JWCE02
      Text in Illustration
      *1 Protective Tape

      Install the front planetary ring gear flange sub-assembly to the center planetary ring gear.

    2. Using a screwdriver, install the snap ring.

      Note

      Be careful not to damage the center planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    3. Install the center planetary ring gear to the front planetary ring gear.

    4. A004IOZE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the snap ring.

      Note


      • Be careful not to damage the front planetary ring gear.

      • Install the snap ring to the front planetary ring gear so that both ends of the snap ring come to the center of a protrusion on the front planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

  21. INSTALL FRONT PLANETARY RING GEAR


    1. A004JVK

      Install the front planetary ring gear to the automatic transmission case sub-assembly.

  22. INSTALL FRONT PLANETARY GEAR ASSEMBLY


    1. A004K22E32
      Text in Illustration
      *1 Front Planetary Flange Rear Thrust Bearing Race
      *2 Front Planetary Flange Thrust Needle Roller Bearing
      *3 No. 2 Planetary Carrier Thrust Washer

      Install the No. 2 planetary carrier thrust washer and the front planetary flange thrust needle roller bearing.

      Bearing and Race Diameter
      Item Inside Outside
      Front planetary flange thrust needle roller bearing 38.6 mm (1.520 in.) 53.1 mm (2.091 in.)
      Front planetary flange rear thrust bearing race 34.9 mm (1.374 in.) 50.8 mm (1.999 in.)

    2. Coat the front planetary flange rear thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

    3. A004JHBE13
      Text in Illustration
      *1 One-way Clutch Inner Race Sub-assembly
      *2 Front Planetary Gear Assembly

      Install the front planetary gear assembly and the one-way clutch inner race sub-assembly to the automatic transmission case sub-assembly.

  23. INSPECT PISTON STROKE OF NO. 1 BRAKE PISTON

    Click here

  24. INSTALL NO. 1 BRAKE DISC


    1. A004H4XE05
      Text in Illustration
      *1 No. 1 Brake Plate
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Flange

      Install the No. 1 brake flange, 3 No. 1 brake discs and the 3 No. 1 brake plates to the automatic transmission case sub-assembly.

      Installation order
      *1 - *2 - *1 - *2 - *1 - *2 - *3

      Note

      Make sure that the discs, plates and the flange are installed in the correct order.

  25. INSTALL ONE-WAY CLUTCH ASSEMBLY


    1. A004K1LE10
      Text in Illustration
      *1 One-way Clutch Assembly
      *2 No. 1 Planetary Carrier Thrust Washer

      Install the No. 1 planetary carrier thrust washer and the one-way clutch assembly to the automatic transmission case sub-assembly.

  26. INSTALL 2ND BRAKE PISTON


    1. A004IHSE27
      Text in Illustration
      *1 O-ring

      Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.

    2. Press the 2nd brake piston into the 2nd brake cylinder.

      Note

      Be careful not to damage the O-rings.

    3. A004KFHE02
      Text in Illustration
      *1 Snap Ring
      *2 No. 3 Brake Piston Return Spring Sub-assembly
      *3 2nd Brake Cylinder

      Using a screwdriver, install the No. 3 brake piston return spring sub-assembly to the 2nd brake cylinder with the snap ring.

      Note


      • Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

      • Be careful not to damage the 2nd brake cylinder.

      Tech Tips

      Tape the screwdriver tip before use.

  27. INSTALL 2ND BRAKE CYLINDER


    1. A004K6I

      Install the 2nd brake cylinder to the automatic transmission case sub-assembly.

    2. A004JX6

      Check that the oil pressure apply hole of the 2nd brake cylinder aligns with the oil pressure apply hole of the automatic transmission case sub-assembly.

    3. A004HLCE05

      Using SST, install the snap ring to the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07060 )

  28. INSTALL NO. 3 BRAKE DISC (2ND BRAKE DISC SET)


    1. A004K0FE05
      Text in Illustration
      *1 No. 3 Brake Plate
      *2 No. 3 Brake Disc
      *3 No. 3 Brake Flange

      Install the No. 3 brake flange, 3 No. 3 brake discs and the 3 No. 3 brake plates to the automatic transmission case sub-assembly.

      Installation order
      *1 - *2 - *1 - *2 - *1 - *2 - *3

      Note

      Make sure that the discs, plates and the flange are installed in the correct order.

    2. A004HUHE06
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the snap ring to the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  29. INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY


    1. A004IMBE16
      Text in Illustration
      *1 O-ring

      Coat 2 new O-rings with ATF, and install them to the direct clutch piston sub-assembly.

    2. A004JD9E01
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF, and install it to the No. 2 clutch balancer.

    3. A004J2WE12
      Text in Illustration
      *1 Direct Clutch Piston Sub-assembly
      *2 Direct Clutch Return Spring Sub-assembly
      *3 No. 2 Clutch Balancer

      Install the No. 2 clutch balancer and the direct clutch return spring sub-assembly to the direct clutch piston sub-assembly.

    4. Press the direct clutch piston sub-assembly into the reverse clutch drum sub-assembly by hands.

      Note

      Be careful not to damage the O-rings.

    5. A004IFZE01

      Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

      SST
      09320-89010

      Note

      Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

    6. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

      • Do not expand the snap ring excessively.

    7. A004KJIE26
      Text in Illustration
      *1 Stopper

      Set the end gap of the snap ring in the No. 2 clutch balancer as shown in the illustration.

  30. INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY


    1. A004I1DE16
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF, and install it to the reverse clutch drum sub-assembly.

    2. A004JR9E16
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF, and install it to the reverse clutch piston sub-assembly.

    3. A004KFDE10
      Text in Illustration
      *1 Reverse Clutch Piston Sub-assembly
      *2 Reverse Clutch Drum Sub-assembly

      Press the reverse clutch drum sub-assembly into the reverse clutch piston sub-assembly with both hands.

      Note

      Be careful not to damage the O-rings.

  31. INSTALL REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A004HJBE21
      Text in Illustration
      *1 Reverse Clutch Return Spring Sub-assembly
      *2 O-ring
      *3 Reverse Clutch Piston Sub-assembly

      Coat a new O-ring with ATF, and install it to the reverse clutch piston sub-assembly.

    2. Install the reverse clutch return spring sub-assembly to the reverse clutch piston sub-assembly.

  32. INSTALL NO. 3 CLUTCH BALANCER


    1. A004I36E18

      Install the No. 3 clutch balancer to the reverse clutch return spring sub-assembly.

    2. Place SST on the No. 3 clutch balancer, and compress the reverse clutch return spring sub-assembly with a press.

      SST
      09387-00070

      Note

      Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

    3. Using SST, install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

      • Do not expand the snap ring excessively.

    4. A004JN5E15
      Text in Illustration
      *1 Snap Ring
      *a Correct
      *b Incorrect

      Set the end gap of the snap ring in the No. 3 clutch balancer as shown in the illustration.

  33. INSTALL NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)


    1. A004H5UE03
      Text in Illustration
      *1 No. 2 Clutch Plate
      *2 No. 2 Clutch Disc
      *3 Direct Clutch Flange

      Install the direct clutch flange, 5 No. 2 clutch discs and the 5 No. 2 clutch plates to the reverse clutch drum sub-assembly.

      Installation order
      *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *3

      Note

      Make sure that the discs, plates and the flange are installed in the correct order.

    2. A004HRHE05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the 2 snap rings to the reverse clutch drum sub-assembly.

      Note

      Be careful not to damage the reverse clutch drum sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  34. INSPECT PACK CLEARANCE OF NO. 2 CLUTCH

    Click here

  35. INSTALL REVERSE CLUTCH FLANGE


    1. A004KBZ

      Install the reverse clutch flange to the reverse clutch drum sub-assembly.

  36. INSTALL REVERSE CLUTCH REACTION SLEEVE


    1. A004I3WE03
      Text in Illustration
      *1 No. 3 Clutch Disc
      *2 No. 3 Clutch Plate
      *3 Reverse Clutch Flange
      *4 Clutch Cushion Plate
      *5 Reverse Clutch Reaction Sleeve

      Install the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch discs, 3 No. 3 clutch plates and the reverse clutch reaction sleeve to the reverse clutch drum sub-assembly.

      Installation order
      *1 - *2 - *1 - *2 - *1 - *2 - *1 - *3 - *4 - *5

      Note

      Make sure that the discs, plates, flange, sleeve and the cushion plate are installed in the correct order.

    2. A004HVLE08
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the snap ring to the reverse clutch piston sub-assembly.

      Note

      Be careful not to damage the reverse clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  37. INSPECT PACK CLEARANCE OF NO. 3 CLUTCH

    Click here

  38. REMOVE REVERSE CLUTCH REACTION SLEEVE


    1. A004HVLE08
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring from the reverse clutch piston sub-assembly.

      Note

      Be careful not to damage the reverse clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004I5I

      Remove the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 4 No. 3 clutch discs and the 3 No. 3 clutch plates from the reverse clutch drum sub-assembly.

  39. INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY


    1. A004J2AE10
      Text in Illustration
      *1 Coast Clutch Piston
      *2 Forward Clutch Piston Sub-assembly

      Install the coast clutch piston to the forward clutch piston sub-assembly.

    2. A004J9OE01
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF, and install it to the input shaft.

    3. Install the forward clutch piston sub-assembly to the input shaft.

  40. INSTALL NO. 1 CLUTCH BALANCER


    1. A004IUWE02
      Text in Illustration
      *2 D-ring

      Coat a new D-ring with ATF, and install it to the No. 1 clutch balancer.

    2. A004KBQE01
      Text in Illustration
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly

      Install the No. 1 clutch balancer and the forward clutch return spring sub-assembly to the input shaft.

      Note

      Be careful not to damage the D-ring.

    3. A004KBIE04

      Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

      SST
      09387-00110

      Note

      Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

    4. Using SST, Install the snap ring.

      SST
      09350-30020   ( 09350-07070 )

      Note


      • Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

      • Do not expand the snap ring excessively.

    5. A004H9UE05
      Text in Illustration
      *1 Snap Ring
      *a Correct
      *b Incorrect

      Set the end gap of the snap ring in the No. 1 clutch balancer as shown in the illustration.

  41. INSTALL NO. 4 CLUTCH DISC (COAST CLUTCH DISC)


    1. A004ICZE04
      Text in Illustration
      *1 No. 4 Clutch Plate
      *2 No. 4 Clutch Disc
      *3 Coast Clutch Flange

      Install the coast clutch flange, 4 No. 4 clutch discs and the 4 No. 4 clutch plates to the forward clutch piston sub-assembly.

      Installation order
      *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *3

      Note

      Make sure that the discs, plates and the flange are installed in the correct order.

    2. A004JPSE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the snap ring.

      Note

      Be careful not to damage the forward clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  42. INSPECT PACK CLEARANCE OF NO. 4 CLUTCH

    Click here

  43. INSTALL NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)


    1. A004IQDE09
      Text in Illustration
      *1 Clutch Cushion Plate
      *2 No. 1 Clutch Plate
      *3 No. 1 Clutch Disc
      *4 Forward Clutch Flange

      Install the forward clutch flange, 4 No. 1 clutch discs, 4 No. 1 clutch plates and the clutch cushion plate to the input shaft.

      Installation order
      *1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *4

      Note

      Make sure that the discs, plates, flange and the cushion plate are installed in the correct order.

    2. A004H4VE04
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the snap ring.

      Note

      Be careful not to damage the input shaft.

      Tech Tips

      Tape the screwdriver tip before use.

  44. INSPECT PACK CLEARANCE OF NO. 1 CLUTCH

    Click here

  45. INSTALL CLUTCH DRUM OIL SEAL RING


    1. A004HYQ

      Coat 4 new clutch drum oil seal rings with ATF.

    2. Squeeze the ends of the 4 clutch drum oil seal rings together, and install them to the input shaft groove.

      Note

      Do not expand the ring ends excessively.

      Tech Tips

      After installing the clutch drum oil seal rings, check that they rotate smoothly.

  46. INSTALL INPUT SHAFT


    1. A004HQH

      Install the input shaft to the reverse clutch drum sub-assembly.

    2. A004H3ME10
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Input Shaft Rear Thrust Bearing Race

      Install the input shaft rear thrust bearing race and the thrust needle roller bearing to the input shaft.

      Bearing and Race Diameter
      Item Inside Outside
      Thrust needle roller bearing 20.0 mm (0.787 in.) 41.0 mm (1.614 in.)
      Input shaft rear thrust bearing race 20.0 mm (0.787 in.) 35.6 mm (1.402 in.)

  47. INSTALL NO. 4 ONE-WAY CLUTCH ASSEMBLY


    1. A004JW9E07
      Text in Illustration
      *1 Coast Clutch Hub Sub-assembly
      *2 No. 2 Clutch Hub Thrust Washer
      *3 No. 4 One-way Clutch Assembly

      Install the No. 2 clutch hub thrust washer and the No. 4 one-way clutch assembly to the coast clutch hub sub-assembly.

  48. INSTALL COAST CLUTCH HUB SUB-ASSEMBLY


    1. A004I4R

      Install the coast clutch hub sub-assembly to the reverse clutch drum sub-assembly.

  49. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY


    1. A004KXTE16
      Text in Illustration
      *1 Thrust Needle Roller Bearing A
      *2 Thrust Needle Roller Bearing B
      *3 No. 2 Thrust Bearing Race

      Install the 2 thrust needle roller bearings and the No. 2 thrust bearing race to the forward clutch hub sub-assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Thrust needle roller bearing A 42.5 mm (1.673 in.) 61.2 mm (2.409 in.)
      Thrust needle roller bearing B 33.3 mm (1.311 in.) 51.2 mm (2.016 in.)
      No. 2 thrust bearing race 31.0 mm (1.220 in.) 48.0 mm (1.890 in.)
    2. A004KOGE07
      Text in Illustration
      *1 Forward Clutch Hub Sub-Assembly
      *2 No. 3 Clutch Hub Thrust Washer

      Install the No. 3 clutch hub thrust washer and the forward clutch hub sub-assembly to the reverse clutch drum sub-assembly.

  50. INSTALL NO. 3 CLUTCH DISC (REAR CLUTCH DISC)


    1. A004J8FE03
      Text in Illustration
      *1 No. 3 Clutch Disc
      *2 No. 3 Clutch Plate
      *3 Reverse Clutch Flange
      *4 Clutch Cushion Plate

      Install the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch discs and the 3 No. 3 clutch plates to the reverse clutch hub sub-assembly.

      Installation order
      *1 - *2 - *1 - *2 - *1 - *2 - *1 - *3 - *4

      Note

      Make sure that the discs, plates, flange and the cushion plate are installed in the correct order.

  51. INSTALL REVERSE CLUTCH REACTION SLEEVE


    1. A004JZO

      Install the reverse clutch reaction sleeve to the reverse clutch hub sub-assembly.

  52. INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY


    1. A004KYV

      Install the reverse clutch hub sub-assembly to the reverse clutch drum sub-assembly.

    2. A004H50E05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, install the snap ring to the reverse clutch piston sub-assembly.

      Note

      Be careful not to damage the reverse clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  53. INSTALL NO. 2 ONE-WAY CLUTCH ASSEMBLY


    1. A004I22E12
      Text in Illustration
      *1 No. 2 One-way Clutch Assembly
      *2 Input Shaft Clutch Drum Thrust Washer

      Install the input shaft clutch drum thrust washer and the No. 2 one-way clutch assembly to the clutch drum and input shaft assembly.

  54. INSTALL CLUTCH DRUM AND INPUT SHAFT ASSEMBLY


    1. A004JVAE12
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Input Shaft Front Thrust Bearing Race
      *3 Input Shaft Front Thrust Needle Roller Bearing
      *4 Clutch Drum Thrust Washer

      Install the input shaft front thrust needle roller bearing and the thrust needle roller bearing to the clutch drum and input shaft assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Thrust needle roller bearing 71.9 mm (2.831 in.) 85.6 mm (3.370 in.)
      Input shaft front thrust bearing race 37.0 mm (1.457 in.) 51.2 mm (2.016 in.)
      Input shaft front thrust needle roller bearing 33.5 mm (1.319 in.) 48.0 mm (1.890 in.)

    2. Coat the input shaft front thrust bearing race and the clutch drum thrust washer with petroleum jelly, and install them onto the clutch drum and input shaft assembly.

    3. A004IZZ

      Install the clutch drum and input shaft assembly to the automatic transmission case sub-assembly.

  55. INSTALL OIL PUMP ASSEMBLY


    1. A004KOZE09
      Text in Illustration
      *1 No. 1 Thrust Bearing Race
      *2 Oil Pump Assembly
      *3 O-ring

      Install the No. 1 thrust bearing race to the oil pump assembly.

      Race Diameter
      Item Inside Outside
      No. 1 thrust bearing race 74.2 mm (2.921 in.) 87.7 mm (3.453 in.)

    2. Coat a new O-ring with ATF, and install it to the oil pump assembly.

    3. Place the oil pump assembly through the input shaft, and align the bolt holes of the oil pump assembly with the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the O-ring.

    4. Hold the input shaft, and lightly press the oil pump assembly to slide the clutch drum oil seal rings into the clutch drum and input shaft assembly.

    5. A004JKO

      Install the 9 bolts.

      Torque:
      21 N*m  { 215 kgf*cm, 16 ft.*lbf }

  56. INSPECT INDIVIDUAL PISTON OPERATION

    Click here

  57. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A004IB0E01

      Using SST and a hammer, drive in 2 new manual valve lever shaft oil seals to the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07110 )

    2. Coat the manual valve lever shaft oil seal lips with MP grease.

  58. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY


    1. A004K7TE16
      Text in Illustration
      *1 Spacer
      *2 Manual Valve Lever Sub-assembly

      Install a new spacer to the manual valve lever sub-assembly.

    2. Install the manual valve lever shaft to the automatic transmission case sub-assembly through the manual valve lever sub-assembly.

    3. A004KG0

      Using a hammer, drive in a new spring pin.

    4. A004I68

      Align the manual valve lever indentation with the spacer hole, and stake them together with a punch.

    5. Make sure that the shaft rotates smoothly.

  59. INSTALL PARKING LOCK PAWL SHAFT


    1. Install a new E-ring to the parking lock pawl shaft.

    2. A004JZFE07
      Text in Illustration
      *1 Parking Lock Pawl
      *2 E-ring
      *3 Parking Lock Pawl Shaft
      *4 Torsion Spring

      Install the parking lock pawl, parking lock pawl shaft and the torsion spring to the automatic transmission case sub-assembly.

  60. INSTALL PARKING LOCK ROD SUB-ASSEMBLY


    1. A004HOZ

      Install the parking lock rod sub-assembly to the manual valve lever sub-assembly.

  61. INSTALL PARKING LOCK PAWL BRACKET


    1. A004JFZ

      Install the parking lock pawl bracket to the automatic transmission case sub-assembly with the 3 bolts.

      Torque:
      7.3 N*m  { 74 kgf*cm, 65 in.*lbf }
    2. A004IHWE21
      Text in Illustration
      *1 Rear Planetary Gear
      *2 Manual Valve Lever Sub-assembly
      *3 Parking Lock Pawl

      Shift the manual valve lever sub-assembly to the P position, and confirm that the rear planetary gear is correctly locked by the parking lock pawl.

  62. INSTALL B-1 ACCUMULATOR VALVE


    1. A004JKY

      Install the spring and the B-1 accumulator valve to the hole.

      B-1 Accumulator Spring
      Free Length Outer Diameter Color
      46.36 mm (1.825 in.) 17.1 mm (0.673 in.) Natural

  63. INSTALL C-3 ACCUMULATOR PISTON


    1. A004I7NE01
      Text in Illustration
      *1 O-ring
      *2 Inner Spring
      *3 Outer Spring

      Coat 2 new O-rings with ATF, and install them to the C-3 accumulator piston.

    2. Install the 2 springs and the C-3 accumulator piston to the hole.

      C-3 Accumulator Spring
      Spring Free Length Outer Diameter Color
      Inner 44.0 mm (1.732 in.) 14.0 mm (0.551 in.) Yellow
      Outer 76.65 mm (3.018 in.) 20.1 mm (0.791 in.) White

  64. INSTALL B-3 ACCUMULATOR PISTON


    1. A004IFB

      Using a screwdriver, install the spring sub-assembly to the B-3 accumulator piston with the snap ring.

      B-3 Accumulator Spring Sub-assembly
      Free Length Coil Outer Diameter Color
      25.77 mm (1.015 in.) 16.3 mm (0.642 in.) Purple

      Note

      Be careful not to damage the B-3 accumulator piston.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004HSFE01
      Text in Illustration
      *1 O-ring
      *2 Spring

      Coat 2 new O-rings with ATF, and install them to the B-3 accumulator piston.

    3. Install the spring and the B-3 accumulator piston to the hole.

      B-3 Accumulator Spring
      Free Length Outer Diameter Color
      70.5 mm (2.776 in.) 19.7 mm (0.776 in.) Purple

  65. INSTALL C-2 ACCUMULATOR PISTON


    1. A004IFB

      Using a screwdriver, install the spring sub-assembly to the C-2 accumulator piston with the snap ring.

      C-2 Accumulator Spring Sub-assembly
      Free Length Coil Outer Diameter Color
      15.16 mm (0.597 in.) 11.3 mm (0.447 in.) Natural

      Note

      Be careful not to damage the C-2 accumulator piston.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004H46E01
      Text in Illustration
      *1 O-ring
      *2 Spring

      Coat 2 new O-rings with ATF, and install them to the C-2 accumulator piston.

    3. Install the spring and the C-2 accumulator piston to the hole.

      C-2 Accumulator Spring
      Free Length Outer Diameter Color
      65.07 mm (2.562 in.) 16.2 mm (0.638 in.) Pink

  66. INSTALL CHECK BALL BODY


    1. A004I44E34
      Text in Illustration
      *1 Check Ball Body
      *2 Compression Spring

      Install the check ball body and the compression spring to the automatic transmission case sub-assembly.

  67. INSTALL BRAKE DRUM GASKET


    1. A004IR3

      Install 3 new brake drum gaskets to the automatic transmission case sub-assembly.

  68. INSTALL TRANSMISSION CASE GASKET


    1. A004ID3

      Install 3 new transmission case gaskets to the automatic transmission case sub-assembly.

  69. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. A004K4WE12
      Text in Illustration
      *1 Manual Valve Connecting Rod Sub-assembly
      *2 Manual Valve Lever Sub-assembly

      Connect the manual valve connecting rod sub-assembly to the manual valve lever sub-assembly.

    2. A004IBKE09

      Install the transmission valve body assembly to the automatic transmission case sub-assembly with the 19 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      Bolt A
      25 mm (0.984 in.)
      Bolt B
      36 mm (1.42 in.)
      Bolt C
      45 mm (1.77 in.)
      Bolt D
      50 mm (1.97 in.)
    3. A004K2J

      Install the detent spring and the detent spring cover to the transmission valve body assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  70. INSTALL TRANSMISSION WIRE


    1. A004J0GE12
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF, and install it to the transmission wire.

    2. A004JUP

      Install the transmission wire with the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    3. A004KUS

      Connect the 9 solenoid valve connectors.

    4. Coat the ATF temperature sensor O-ring with ATF.

    5. A004J9D

      Install the ATF temperature sensor and the temperature sensor clamp with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    6. A004K3F

      Install the valve body wire harness clamp with the 2 bolt.

      Torque:
      6.4 N*m  { 65 kgf*cm, 57 in.*lbf }

    7. Engage the wire harness clamp.

  71. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A004JDGE01
      Text in Illustration
      *1 O-ring

      Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.

    2. A004J4I

      Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  72. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. A004J3LE04
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Install the 3 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly.

    2. A004K7G

      Install a new automatic transmission oil pan gasket and the automatic transmission oil pan sub-assembly with the 20 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    3. Install the drain plug and a new gasket.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    4. Using a socket hexagon wrench 5 mm, install the overflow plug and a new gasket.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  73. INSTALL OUTPUT SHAFT THRUST BEARING


    1. Install the output shaft thrust bearing race, output shaft thrust bearing and the rear output shaft thrust bearing race to the output shaft of the rear planetary gear assembly.

      Bearing and Race Diameter
      Item Inside Outside
      Output shaft thrust bearing race 37.0 mm (1.457 in.) 51.2 mm (2.016 in.)
      Output shaft thrust bearing 36.1 mm (1.421 in.) 52.5 mm (2.067 in.)
      Rear output shaft thrust bearing race 36.1 mm (1.421 in.) 51.0 mm (2.007 in.)
    2. A004KD9

      Using a snap ring expander, install the snap ring.

    3. A004KMY

      Using a feeler gauge, measure the clearance between the snap ring and the rear output shaft thrust bearing race.

      Standard clearance
      0.02 to 0.12 mm (0.000787 to 0.00472 in.)

      If the clearance is outside the standard range, select another rear output shaft thrust bearing race that brings the clearance within the standard range.

      Tech Tips

      There are 12 different thicknesses for the rear output shaft thrust bearing race.

      Race Thickness
      Part No. Mark Thickness
      SU003-03819 A004JFE 3.80 mm (0.150 in.)
      SU003-03820 A004KVS 3.85 mm (0.152 in.)
      SU003-03821 A004KGQ 3.90 mm (0.154 in.)
      SU003-03822 A004HVZ 3.95 mm (0.156 in.)
      SU003-03823 A004KY7 4.00 mm (0.157 in.)
      SU003-03824 A004IKD 4.05 mm (0.159 in.)
      SU003-03825 A004HU7 4.10 mm (0.161 in.)
      SU003-03826 A004HH6 4.15 mm (0.163 in.)
      SU003-03827 A004HQX 4.20 mm (0.165 in.)
      SU003-03828 A004HVQ 4.25 mm (0.167 in.)
      SU003-03829 A004HW9 4.30 mm (0.169 in.)
      SU003-0383 A004H3G 4.35 mm (0.171 in.)

  74. INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. A004K4KE01

      Using SST and a hammer, drive in the automatic transmission extension housing oil seal to the extension housing sub-assembly.

      SST
      09309-37010
      Drive in depth
      5.4 to 5.8 mm (0.213 to 0.228 in.)

    2. Coat the lip of a new automatic transmission extension housing oil seal with MP grease.

  75. INSTALL EXTENSION HOUSING DUST DEFLECTOR


    1. A004K7XE05

      Using SST and a press, install a new extension housing dust deflector to the extension housing sub-assembly.

      SST
      09950-60020   ( 09951-01030 )

  76. INSTALL TRANSMISSION CASE ADAPTER RADIAL BALL BEARING


    1. A004H4F

      Install the transmission case adapter radial ball bearing to the extension housing sub-assembly.

    2. Using snap ring pliers, install the snap ring to the extension housing sub-assembly.

  77. INSTALL EXTENSION HOUSING SUB-ASSEMBLY


    1. Clean and degrease the threads of the 6 bolts and the contact surfaces of the case and the housing with non-residue solvent.

    2. A004K1VE07
      Text in Illustration
      *a

      Seal Packing

      (Seal Diameter: 1.2 mm (0.0472 in.))

      Apply seal packing to the extension housing sub-assembly as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      Note

      Assemble the extension housing sub-assembly within 10 minutes after the seal packing application.

    3. A004HXGE68
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 threads on the end of the 6 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A004JRZE06

      Install the extension housing sub-assembly to the automatic transmission case sub-assembly with the 6 bolts.

      Torque:
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }

      Tech Tips

      Each bolt length is indicated below.

      Bolt length
      for Bolt A
      35 mm (1.378 in.)
      for Bolt B
      45 mm (1.772 in.)

  78. INSTALL AUTOMATIC TRANSMISSION HOUSING


    1. Clean and degrease the bolts and the bolt holes with non-residue solvent.

    2. A004JRH

      Install the automatic transmission housing to the automatic transmission case sub-assembly with the 6 bolts.

      Torque:
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }
    3. A004HXGE68
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 threads on the end of the 4 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    4. A004HG8E03

      Install the automatic transmission housing to the automatic transmission case sub-assembly with the 4 bolts.

      Torque:
      Bolt A (M10 bolt)
      34 N*m  { 345 kgf*cm, 25 ft.*lbf }
      Bolt B (M12 bolt)
      57 N*m  { 579 kgf*cm, 42 ft.*lbf }

  79. INSTALL AUTOMATIC TRANSMISSION CASE PLUG


    1. A004K9L

      Coat a new O-ring with ATF, and install it to the automatic transmission case plug.

    2. Using "TORX" socket wrench T55, install the automatic transmission case plug to the automatic transmission case sub-assembly.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }
    3. A004KD5

      Coat 5 new O-ring with ATF, and install it to the 5 automatic transmission case plug.

    4. Install the 5 automatic transmission case plugs to the automatic transmission case sub-assembly.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  80. INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE


    1. A004HDJ

      Install the automatic transmission breather tube to the automatic transmission case sub-assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  81. INSTALL TRANSMISSION REVOLUTION SENSOR


    1. A004KQH

      Coat 2 new O-rings with ATF, and install them to the 2 transmission revolution sensors.

    2. Install the 2 transmission revolution sensors to the automatic transmission case sub-assembly with the 2 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  82. INSTALL OIL COOLER TUBE UNION


    1. Coat 2 new O-rings with ATF, and install the 2 oil cooler tube unions.

    2. A004HHP

      Install the 2 oil cooler tube unions to the automatic transmission case sub-assembly.

      Torque:
      29 N*m  { 300 kgf*cm, 22 ft.*lbf }

  83. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. Clean the bolt and the bolt hole.

    2. A004HXGE68
      Text in Illustration
      *1 Adhesive

      Apply adhesive to 2 or 3 threads on the end of the bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    3. A004KEF

      Temporarily install the park/neutral position switch assembly to the automatic transmission case sub-assembly with the bolt.

    4. Install a new lock washer and the nut.

      Torque:
      6.9 N*m  { 70 kgf*cm, 61 in.*lbf }
    5. A004K8IE01

      Turn the transmission control shaft lever RH counterclockwise until it stops, and turn it clockwise 2 notches to set it to the N position.

    6. A004J1PE19
      Text in Illustration
      *a Neutral Basic Line
      *b Groove

      Align the neutral basic line with the groove as shown in the illustration, and tighten the bolt.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    7. A004IQ3

      Using a screwdriver, bend the tabs of the lock washer.

  84. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH


    1. A004I33

      Install the transmission control shaft lever RH to the park/ neutral position switch assembly with the spring washer and nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  85. INSTALL REFILL PLUG


    1. Coat a new O-ring with ATF, and install it to the refill plug.

    2. Install the refill plug.

      Torque:
      39 N*m  { 400 kgf*cm, 29 ft.*lbf }