AUTOMATIC TRANSMISSION UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE REFILL PLUG


    1. Remove the refill plug.

    2. Remove the O-ring from the refill plug.

  2. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH


    1. A004I33

      Remove the nut, spring washer and the transmission control shaft lever RH from the park/neutral position switch assembly.

  3. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    1. A004KEF

      Using a screwdriver, bend the tabs of the lock washer.

    2. Remove the nut and the lock washer.

    3. Remove the bolt and the park/neutral position switch assembly from the automatic transmission case sub-assembly.

      Tech Tips

      Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch assembly as the detent spring may become detached from the manual valve lever shaft.

  4. REMOVE OIL COOLER TUBE UNION


    1. A004HHP

      Remove the 2 oil cooler tube union from the automatic transmission case sub-assembly.

  5. REMOVE TRANSMISSION REVOLUTION SENSOR


    1. A004KQH

      Remove the 2 bolts and the 2 transmission revolution sensors from the automatic transmission case sub-assembly.

    2. Remove the 2 O-rings from the 2 transmission revolution sensors.

  6. REMOVE AUTOMATIC TRANSMISSION BREATHER TUBE


    1. A004HDJ

      Remove the 2 bolts and the automatic transmission breather tube from the automatic transmission case sub-assembly.

  7. REMOVE AUTOMATIC TRANSMISSION CASE PLUG


    1. A004KD5

      Remove the 5 automatic transmission case plugs from the automatic transmission case sub-assembly.

    2. Remove the 5 O-rings from the 5 automatic transmission case plugs.

    3. A004K9L

      Using "TORX" socket wrench T55, remove the automatic transmission case plug from the automatic transmission case sub-assembly.

    4. Remove the O-ring from the automatic transmission case plug.

  8. REMOVE AUTOMATIC TRANSMISSION HOUSING


    1. A004IZA

      Remove the 10 bolts and the automatic transmission housing from the automatic transmission case sub-assembly.

  9. REMOVE EXTENSION HOUSING DUST DEFLECTOR


    1. A004I6H

      Using a brass bar and a hammer, tap out the extension housing dust deflector from the extension housing sub-assembly.

      Note

      Be careful not to damage the extension housing sub-assembly.

  10. REMOVE EXTENSION HOUSING SUB-ASSEMBLY


    1. A004JRZ

      Remove the 6 bolts.

    2. A004KSRE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the extension housing sub-assembly from the automatic transmission case sub-assembly.

      Note

      Do not pry the surface where the extension housing sub-assembly contacts the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  11. REMOVE TRANSMISSION CASE ADAPTER RADIAL BALL BEARING


    1. A004H4F

      Using snap ring pliers, remove the snap ring from the extension housing sub-assembly.

    2. Remove the transmission case adapter radial ball bearing from the extension housing sub-assembly.

  12. REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL


    1. A004I7AE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, pry out the automatic transmission extension housing oil seal from the extension housing sub-assembly.

      Note

      Be careful not to damage the extension housing sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  13. REMOVE OUTPUT SHAFT THRUST BEARING


    1. A004KD9

      Using a snap ring expander, remove the snap ring from the output shaft of the rear planetary gear assembly.

    2. Remove the rear output shaft thrust bearing race, output shaft thrust bearing and the output shaft thrust bearing race.

  14. SECURE AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY


    1. A004J12

      Install the automatic transmission case sub-assembly to an overhaul attachment.

  15. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

    Note

    Do not turn the transmission over as this will contaminate the valve body with foreign matter located at the bottom of the oil pan.


    1. Using a socket hexagon wrench 5 mm, remove the overflow plug and gasket.

    2. Remove the drain plug and gasket.

    3. A004K7G

      Remove the 20 bolts, automatic transmission oil pan sub-assembly and the automatic transmission oil pan gasket.

    4. A004J3LE04
      Text in Illustration
      *1 Transmission Oil Cleaner Magnet

      Remove the 3 transmission oil cleaner magnets from the automatic transmission oil pan sub-assembly.

    5. Examine the particles in the automatic transmission oil pan sub-assembly.


      1. Collect any steel chips with the removed transmission oil cleaner magnets. Carefully inspect the foreign matter and particles in the automatic transmission oil pan sub-assembly and on the transmission oil cleaner magnets to anticipate the type of wear you will find in the automatic transmission assembly.

        Steel (magnetic): bearing, gear and clutch plate wear

        Brass (non-magnetic): bush wear

  16. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    1. Turn over the automatic transmission case sub-assembly.

    2. A004J4I

      Remove the 4 bolts and the valve body oil strainer assembly from the transmission valve body assembly.

    3. A004JDGE01
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the valve body oil strainer assembly.

  17. REMOVE TRANSMISSION WIRE


    1. A004J44

      Remove the bolt and the temperature sensor clamp, and separate the ATF temperature sensor.

    2. A004K3F

      Remove the bolt and the valve body wire harness clamp.

    3. Disengage the wire harness clamp.

    4. A004KUS

      Disconnect the 9 solenoid valve connectors.

    5. A004H63

      Remove the bolt and pull out the transmission wire.

    6. A004J0GE12
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the transmission wire.

  18. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    1. A004K2J

      Remove the bolt, detent spring cover and the detent spring from the transmission valve body assembly.

    2. A004JK8

      Remove the 19 bolts and the transmission valve body assembly from the automatic transmission case sub-assembly.

    3. A004K4WE12
      Text in Illustration
      *1 Manual Valve Connecting Rod Sub-assembly
      *2 Manual Valve Lever Sub-assembly

      Disconnect the manual valve connecting rod sub-assembly from the manual valve lever sub-assembly.

  19. REMOVE TRANSMISSION CASE GASKET


    1. A004ID3E03

      Remove the 3 transmission case gaskets from the automatic transmission case sub-assembly.

  20. REMOVE BRAKE DRUM GASKET


    1. A004IR3E01

      Remove the 3 brake drum gaskets from the automatic transmission case sub-assembly.

  21. REMOVE CHECK BALL BODY


    1. A004I44E34
      Text in Illustration
      *1 Check Ball Body
      *2 Compression Spring

      Remove the check ball body and the compression spring from the automatic transmission case sub-assembly.

  22. REMOVE C-2 ACCUMULATOR PISTON


    1. A004IT3

      While blowing compressed air into the oil hole, remove the C-2 accumulator piston and the spring from the automatic transmission case sub-assembly.

      Note

      Take care as the C-3 and B-3 accumulator pistons may jump out.

    2. Remove the 2 O-rings from the C-2 accumulator piston.

    3. A004IFB

      Using a screwdriver, remove the snap ring and the spring sub-assembly from the C-2 accumulator piston.

      Note

      Be careful not to damage the C-2 accumulator piston.

      Tech Tips

      Tape the screwdriver tip before use.

  23. REMOVE B-3 ACCUMULATOR PISTON


    1. While blowing compressed air into the oil hole, remove the B-3 accumulator piston and the spring from the automatic transmission case sub-assembly.

      Note

      Take care as the C-3 accumulator piston may jump out.

    2. Remove the 2 O-rings from the B-3 accumulator piston.

    3. A004IFB

      Using a screwdriver, remove the snap ring and the spring sub-assembly from the B-3 accumulator piston.

      Note

      Be careful not to damage the B-3 accumulator piston.

      Tech Tips

      Tape the screwdriver tip before use.

  24. REMOVE C-3 ACCUMULATOR PISTON


    1. A004IRR

      While blowing compressed air into the oil hole, remove the C-3 accumulator piston and the 2 springs from the automatic transmission case sub-assembly.

    2. Remove the 2 O-rings from the C-3 accumulator piston.

  25. REMOVE B-1 ACCUMULATOR VALVE


    1. A004JKY

      Remove the B-1 accumulator valve and the spring from the automatic transmission case sub-assembly.

  26. REMOVE PARKING LOCK PAWL BRACKET


    1. A004JFZ

      Remove the 3 bolts and the parking lock pawl bracket from the automatic transmission case sub-assembly.

  27. REMOVE PARKING LOCK ROD SUB-ASSEMBLY


    1. A004HOZ

      Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.

  28. REMOVE PARKING LOCK PAWL SHAFT


    1. A004JZFE07
      Text in Illustration
      *1 Parking Lock Pawl
      *2 E-ring
      *3 Parking Lock Pawl Shaft
      *4 Torsion Spring

      Pull out the parking lock pawl shaft from the front side, and remove the parking lock pawl and the torsion spring.

    2. Remove the E-ring from the parking lock pawl shaft.

  29. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY


    1. A004KGZE05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver and a hammer, cut off the spacer and remove it from the manual valve lever shaft.

      Note

      Be careful not to damage the manual valve lever shaft.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004JOZ

      Using a pin punch 3 mm and a hammer, drive out the spring pin.

      Tech Tips

      Slowly drive out the spring pin so that it does not fall into the automatic transmission case sub-assembly.

    3. Pull the manual valve lever shaft out through the case and remove the manual valve lever sub-assembly.

  30. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL


    1. A004HWDE05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, pry out the 2 manual valve lever shaft oil seals from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  31. REMOVE OIL PUMP ASSEMBLY


    1. A004JKO

      Remove the 9 bolts.

    2. A004JQDE04
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, pull out the oil pump assembly from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the oil pump assembly or automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A004KOZE09
      Text in Illustration
      *1 No. 1 Thrust Bearing Race
      *2 Oil Pump Assembly
      *3 O-ring

      Remove the No. 1 thrust bearing race from the oil pump assembly.

    4. Remove the O-ring from the oil pump assembly.

  32. REMOVE CLUTCH DRUM AND INPUT SHAFT ASSEMBLY


    1. A004H98

      Remove the clutch drum and input shaft assembly from the automatic transmission case sub-assembly.

    2. A004JVAE12
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Input Shaft Front Thrust Bearing Race
      *3 Input Shaft Front Thrust Needle Roller Bearing
      *4 Clutch Drum Thrust Washer

      Remove the clutch drum thrust washer, thrust needle roller bearing, input shaft front thrust bearing race and the input shaft front thrust needle roller bearing from the clutch drum and input shaft assembly.

  33. REMOVE NO. 2 ONE-WAY CLUTCH ASSEMBLY


    1. A004I22E12
      Text in Illustration
      *1 No. 2 One-way Clutch Assembly
      *2 Input Shaft Clutch Drum Thrust Washer

      Remove the No. 2 one-way clutch assembly and the input shaft clutch drum thrust washer from the clutch drum and input shaft assembly.

  34. SUPPORT CLUTCH DRUM AND INPUT SHAFT ASSEMBLY


    1. A004IS7E11
      Text in Illustration
      *1 Torque Converter Assembly
      *2 Oil Pump Assembly

      Place the oil pump assembly onto the torque converter assembly, and then place the clutch drum and input shaft assembly onto the oil pump assembly.

  35. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY


    1. A004H50E05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring from the reverse clutch piston sub-assembly.

      Note

      Be careful not to damage the reverse clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004KYV

      Remove the reverse clutch hub sub-assembly from the reverse clutch drum sub-assembly.

  36. REMOVE REVERSE CLUTCH REACTION SLEEVE


    1. A004JZO

      Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.

  37. REMOVE NO. 3 CLUTCH DISC (REAR CLUTCH DISC)


    1. A004J8FE03
      Text in Illustration
      *1 No. 3 Clutch Disc
      *2 No. 3 Clutch Plate
      *3 Reverse Clutch Flange
      *4 Clutch Cushion Plate

      Remove the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch discs and the 3 No. 3 clutch plates from the reverse clutch hub sub-assembly.

  38. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY


    1. A004KOGE07
      Text in Illustration
      *1 Forward Clutch Hub Sub-assembly
      *2 No. 3 Clutch Hub Thrust Washer

      Remove the forward clutch hub sub-assembly and the No. 3 clutch hub thrust washer from the reverse clutch drum sub-assembly.

    2. A004KXTE15
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 No. 2 Thrust Bearing Race

      Remove the 2 thrust needle roller bearings and the No. 2 thrust bearing race from the forward clutch hub sub-assembly.

  39. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY


    1. A004I4R

      Remove the coast clutch hub sub-assembly from the reverse clutch drum sub-assembly.

  40. REMOVE NO. 4 ONE-WAY CLUTCH ASSEMBLY


    1. A004JW9E07
      Text in Illustration
      *1 Coast Clutch Hub Sub-assembly
      *2 No. 2 Clutch Hub Thrust Washer
      *3 No. 4 One-way Clutch Assembly

      Remove the No. 4 one-way clutch assembly and the No. 2 clutch hub thrust washer from the coast clutch hub sub-assembly.

  41. REMOVE NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)


    1. A004JG8E04
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the input shaft.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004IQDE09
      Text in Illustration
      *1 Clutch Cushion Plate
      *2 No. 1 Clutch Plate
      *3 No. 1 Clutch Disc
      *4 Forward Clutch Flange

      Remove the forward clutch flange, 4 No. 1 clutch discs, 4 No. 1 clutch plates and the clutch cushion plate from the input shaft.

  42. REMOVE NO. 4 CLUTCH DISC (COAST CLUTCH DISC)


    1. A004I1UE04
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the forward clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004ICZE04
      Text in Illustration
      *1 No. 4 Clutch Plate
      *2 No. 4 Clutch Disc
      *3 Coast Clutch Flange

      Remove the coast clutch flange, 4 No. 4 clutch discs and the 4 No. 4 clutch plates from the forward clutch piston sub-assembly.

  43. REMOVE INPUT SHAFT


    1. A004H3ME10
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 Input Shaft Rear Thrust Bearing Race

      Remove the thrust needle roller bearing and the input shaft rear thrust bearing race from the input shaft.

    2. A004HQH

      Remove the input shaft from the reverse clutch drum sub-assembly.

  44. REMOVE CLUTCH DRUM OIL SEAL RING


    1. A004HYQ

      Remove the 4 clutch drum oil seal rings from the input shaft.

  45. REMOVE NO. 1 CLUTCH BALANCER


    1. A004KBIE04

      Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

      SST
      09387-00110

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. A004KBQE01
      Text in Illustration
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly

      Remove the No. 1 clutch balancer and the forward clutch return spring sub-assembly from the input shaft.

    4. A004IUWE02
      Text in Illustration
      *1 D-ring

      Remove the D-ring from the No. 1 clutch balancer.

  46. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY


    1. A004JTO

      Hold the forward clutch piston sub-assembly and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston sub-assembly.

    2. A004J2AE10
      Text in Illustration
      *1 Coast Clutch Piston
      *2 Forward Clutch Piston Sub-assembly

      Remove the coast clutch piston from the forward clutch piston sub-assembly.

    3. A004J9OE01
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the input shaft.

  47. REMOVE REVERSE CLUTCH FLANGE


    1. A004KBZ

      Remove the reverse clutch flange from the reverse clutch drum sub-assembly.

  48. REMOVE NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)


    1. A004HRHE05
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the 2 snap rings from the reverse clutch drum sub-assembly.

      Note

      Be careful not to damage the reverse clutch drum sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004H5UE03
      Text in Illustration
      *1 No. 2 Clutch Plate
      *2 No. 2 Clutch Disc
      *3 Direct Clutch Flange

      Remove the direct clutch flange, 5 No. 2 clutch discs and the 5 No. 2 clutch plates from the reverse clutch drum sub-assembly.

  49. REMOVE NO. 3 CLUTCH BALANCER


    1. A004I36E18

      Place SST on the No. 3 clutch balancer, and compress the reverse clutch return spring sub-assembly with a press.

      SST
      09387-00070

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )

    3. Remove the No. 3 clutch balancer.

  50. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A004HJBE21
      Text in Illustration
      *1 Reverse Clutch Return Spring Sub-assembly
      *2 O-ring
      *3 Reverse Clutch Piston Sub-assembly

      Remove the reverse clutch return spring sub-assembly and O-ring from the reverse clutch piston sub-assembly.

  51. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY


    1. A004KFDE10
      Text in Illustration
      *1 Reverse Clutch Piston Sub-assembly
      *2 Reverse Clutch Drum Sub-assembly

      Remove the reverse clutch piston sub-assembly from the reverse clutch drum sub-assembly.

    2. A004JR9E16
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the reverse clutch piston sub-assembly.

    3. A004I1DE16
      Text in Illustration
      *1 O-ring

      Remove the O-ring from the reverse clutch drum sub-assembly.

  52. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY


    1. A004IFZE01

      Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

      SST
      09320-89010

    2. Using SST, remove the snap ring.

      SST
      09350-30020   ( 09350-07070 )
    3. A004K0CE01
      Text in Illustration
      *1 No. 2 Clutch Balancer
      *2 O-ring
      *3 Direct Clutch Return Spring Sub-assembly

      Remove the No. 2 clutch balancer and the direct clutch return spring sub-assembly.

    4. Remove the O-ring from the No. 2 clutch balancer.

    5. A004KK9E04
      Text in Illustration
      *1 Protective Tape

      Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the reverse clutch drum sub-assembly.

      Note

      Be careful not to damage the direct clutch piston sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A004IMBE16
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the direct clutch piston sub-assembly.

  53. REMOVE NO. 3 BRAKE DISC (2ND BRAKE DISC SET)


    1. A004HUHE06
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004K0FE05
      Text in Illustration
      *1 No. 3 Brake Plate
      *2 No. 3 Brake Disc
      *3 No. 3 Brake Flange

      Remove the No. 3 brake flange, 3 No. 3 brake discs and the 3 No. 3 brake plates from the automatic transmission case sub-assembly.

  54. REMOVE 2ND BRAKE CYLINDER


    1. A004HLCE05

      Using SST, remove the snap ring from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07060 )
    2. A004K6I

      Remove the 2nd brake cylinder from the automatic transmission case sub-assembly.

  55. REMOVE 2ND BRAKE PISTON


    1. A004KFHE02
      Text in Illustration
      *1 Snap Ring
      *2 No. 3 Brake Piston Return Spring Sub-assembly
      *3 2nd Brake Cylinder

      Using a screwdriver, remove the snap ring and the No. 3 brake piston return spring sub-assembly from the 2nd brake cylinder.

      Note

      Be careful not to damage the 2nd brake cylinder.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004J6J

      Hold the 2nd brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston.

    3. A004IHSE27
      Text in Illustration
      *1 O-ring

      Remove the 2 O-rings from the 2nd brake piston.

  56. REMOVE ONE-WAY CLUTCH ASSEMBLY


    1. A004K1LE10
      Text in Illustration
      *1 One-way Clutch Assembly
      *2 No. 1 Planetary Carrier Thrust Washer

      Remove the one-way clutch assembly and the No. 1 planetary carrier thrust washer from the automatic transmission case sub-assembly.

  57. REMOVE FRONT PLANETARY GEAR ASSEMBLY


    1. A004JHBE12
      Text in Illustration
      *1 One-way Clutch Inner Race Sub-assembly
      *2 Front Planetary Gear Assembly

      Remove the front planetary gear assembly and the one-way clutch inner race sub-assembly from the automatic transmission case sub-assembly.

    2. A004K22E31
      Text in Illustration
      *1 Front Planetary Flange Rear Thrust Bearing Race
      *2 Front Planetary Flange Thrust Needle Roller Bearing
      *3 No. 2 Planetary Carrier Thrust Washer

      Remove the front planetary flange rear thrust bearing race, front planetary flange thrust needle roller bearing and the No. 2 planetary carrier thrust washer from the automatic transmission case sub-assembly.

  58. REMOVE FRONT PLANETARY RING GEAR


    1. A004JVK

      Remove the front planetary ring gear from the automatic transmission case sub-assembly.

  59. REMOVE CENTER PLANETARY RING GEAR


    1. A004JM2E01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the front planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Remove the center planetary ring gear from the front planetary ring gear.

    3. A004JWCE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring.

      Note

      Be careful not to damage the center planetary ring gear.

      Tech Tips

      Tape the screwdriver tip before use.

    4. Remove the front planetary ring gear flange sub-assembly from the center planetary ring gear.

  60. REMOVE NO. 1 BRAKE DISC


    1. A004H4XE05
      Text in Illustration
      *1 No. 1 Brake Plate
      *2 No. 1 Brake Disc
      *3 No. 1 Brake Flange

      Remove the No. 1 brake flange, 3 No. 1 brake discs and the 3 No. 1 brake plates from the automatic transmission case sub-assembly.

  61. REMOVE BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    1. A004I8WE06
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004H83E13
      Text in Illustration
      *1 Brake Piston Return Spring Sub-assembly
      *2 No. 1 Brake Cylinder

      Remove the brake piston return spring sub-assembly and the No. 1 brake cylinder from the automatic transmission case sub-assembly.

  62. REMOVE NO. 1 BRAKE PISTON


    1. A004HKT

      Hold the No. 1 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the No. 1 brake cylinder to remove the No. 1 brake piston.

      Tech Tips

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

    2. Remove the 2 O-rings from the No. 1 brake piston.

  63. REMOVE NO. 2 BRAKE DISC


    1. A004JVOE07
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

      Note

      Be careful not to damage the automatic transmission case sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A004I02E12
      Text in Illustration
      *1 No. 2 Brake Flange
      *2 No. 2 Brake Disc
      *3 No. 2 Brake Plate
      *4 No. 2 Brake Piston Return Spring Sub-assembly

      Remove the 2 No. 2 brake flanges, 4 No. 2 brake discs, 3 No. 2 brake plates and the No. 2 brake piston return spring sub-assembly from the automatic transmission case sub-assembly.

  64. REMOVE NO. 2 BRAKE PISTON


    1. A004I2S

      Hold the No. 2 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transmission case to remove the No. 2 brake piston and the No. 2 brake cylinder.

      Tech Tips

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

    2. Remove the No. 2 brake piston from the No. 2 brake cylinder.

    3. Remove the 2 O-rings from the No. 2 brake piston.

  65. REMOVE CENTER PLANETARY GEAR ASSEMBLY


    1. A004JYYE01
      Text in Illustration
      *1 Thrust Needle Roller Bearing
      *2 No. 4 Thrust Bearing Race
      *3 Center Planetary Gear Assembly
      *4 Planetary Sun Gear

      Remove the center planetary gear assembly, planetary sun gear, thrust needle roller bearing and the No. 4 thrust bearing race from the automatic transmission case sub-assembly.

  66. REMOVE INTERMEDIATE SHAFT


    1. A004KWDE07

      Using SST, remove the snap ring from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07060 )
    2. A004JLX

      Remove the intermediate shaft together with the No. 3 one-way clutch assembly from the automatic transmission case sub-assembly.

  67. REMOVE NO. 3 ONE-WAY CLUTCH ASSEMBLY


    1. A004JL8E11
      Text in Illustration
      *1 No. 3 One-way Clutch Assembly
      *2 One-way Clutch Inner Race

      Remove the No. 3 one-way clutch assembly and the one-way clutch inner race from the intermediate shaft.

  68. REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY


    1. A004HKGE10
      Text in Illustration
      *1 Rear Planetary Ring Gear Flange Sub-assembly
      *2 No. 7 Thrust Bearing Race
      *3 Thrust Needle Roller Bearing
      *4 No. 8 Thrust Bearing Race

      Remove the rear planetary ring gear flange sub-assembly, No. 7 thrust bearing race, thrust needle roller bearing and the No. 8 thrust bearing race from the intermediate shaft.

  69. REMOVE BRAKE PLATE STOPPER SPRING


    1. A004H7D

      Remove the brake plate stopper spring from the automatic transmission case sub-assembly.

  70. REMOVE NO. 4 BRAKE DISC


    1. A004HQRE03
      Text in Illustration
      *1 No. 4 Brake Flange
      *2 No. 4 Brake Disc
      *3 No. 4 Brake Plate

      Remove the 2 No. 4 brake flanges, 5 No. 4 brake discs and the 4 No. 4 brake plates from the automatic transmission case sub-assembly.

  71. REMOVE REAR PLANETARY GEAR ASSEMBLY


    1. A004HJG

      Remove the rear planetary gear assembly from the automatic transmission case sub-assembly.

    2. A004H5HE07
      Text in Illustration
      *1 Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 No. 9 Thrust Bearing Race

      Remove the thrust bearing race, thrust needle roller bearing and the No. 9 thrust bearing race from the rear planetary gear assembly.

    3. A004J08

      Remove the thrust needle roller bearing from the automatic transmission case sub-assembly.

  72. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    1. A004JDVE03
      Text in Illustration
      *1 Snap Ring

      Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly.

      SST
      09350-30020   ( 09350-07050 )

    2. Using SST, remove the snap ring and the 1st and reverse brake return spring sub-assembly.

      SST
      09350-30020   ( 09350-07070 )

  73. REMOVE BRAKE APPLY TUBE


    1. A004K70

      Remove the brake apply tube from the automatic transmission case sub-assembly.

  74. REMOVE 1ST AND REVERSE BRAKE PISTON


    1. A004IQ8

      Hold the 1st and reverse brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transmission case to remove the 1st and reverse brake piston.

      Tech Tips

      If the piston does not pop out with compressed air, lift the piston out with needle-nose pliers.

    2. Remove the O-ring from the 1st and reverse brake piston.

  75. REMOVE BRAKE REACTION SLEEVE


    1. A004J8LE01

      Using SST, remove the brake reaction sleeve from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07080 )

    2. Remove the 2 O-rings from the brake reaction sleeve.

  76. REMOVE NO. 4 BRAKE PISTON


    1. A004KQYE02

      Using SST, remove the No. 4 brake piston from the automatic transmission case sub-assembly.

      SST
      09350-30020   ( 09350-07090 )

    2. Remove the 2 O-rings from the No. 4 brake piston.