REAR DOOR WINDOW FRAME MOULDING INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY LH


    1. Attach the 2 claws to install the rear door window frame moulding.

    2. Install a nose piece to an air riveter or hand riveter.

    3. Insert the mandrel part of a new rivet into the nose piece.

    4. Place the riveter upright against the rear door window frame moulding and install the 8 rivets.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note


      • A01FU18E15

        Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

        Text in Illustration
        *1 Riveter
        *2 Mandrel
        *a INCORRECT
        *b CORRECT
      • A01FS5BE17

        Confirm that the rivets are seated properly against the rear door window frame moulding.

      • Do not tilt the riveter when installing the rivet to the rear door window frame moulding.

      • Do not leave any space between the rivet head and rear door window frame moulding.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT
      • A01FSKYE15

        Do not leave any space between the rear door window frame moulding and rear door panel. Firmly hold together the 2 items while installing the rivet.

        Text in Illustration
        *1 Riveter
        *a INCORRECT
        *b CORRECT
      A01FTCM

  2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Tech Tips

    When installing the rear door front window frame moulding, heat the rear door panel and rear door front window frame moulding using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Window Frame Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the rear door panel or rear door front window frame moulding excessively.


    1. Clean the rear door panel surface.


      1. Using a heat light, heat the rear door panel surface.

      2. Remove the double-sided tape from the rear door panel surface.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A01FR0FE01
      Text in Illustration
      *1 Double-sided Tape
      *2 Butyl Tape

      Install a new rear door front window frame moulding.


      1. Using a heat light, heat a new rear door front window frame moulding and the rear door panel surface.

      2. Remove the peeling paper from the face of the rear door front window frame moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Attach the clip and guide to install the rear door front window frame moulding.

        Tech Tips

        Press the rear door front window frame moulding firmly to install it.

  3. INSTALL REAR DOOR FRONT BELT MOULDING END COVER LH

    Tech Tips

    When installing the rear door front belt moulding end cover, heat the rear door panel and rear door front belt moulding end cover using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Belt Moulding End Cover 20 to 30°C (68 to 86°F)

    Note

    Do not heat the rear door panel or rear door front belt moulding end cover excessively.


    1. Clean the rear door panel surface.


      1. Using a heat light, heat the rear door panel surface.

      2. Remove the double-sided tape from the rear door panel surface.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A01FSR7E01
      Text in Illustration
      *1 Double-sided Tape

      Install a new rear door front belt moulding end cover.


      1. Using a heat light, heat a new rear door front belt moulding end cover and the rear door panel surface.

      2. Remove the peeling paper from the face of the rear door front belt moulding end cover.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Attach the 2 clips to install the rear door front belt moulding end cover.

        Tech Tips

        Press the rear door front belt moulding end cover firmly to install it.

  4. INSTALL REAR DOOR WEATHERSTRIP LH


    1. Install the upper part of the rear door weatherstrip.

  5. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH


    1. attach the 4 claws to install the rear door belt moulding.

  6. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH


    1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.

    2. Connect the cable to the negative (-) auxiliary battery terminal.

    3. Operate the rear door window regulator so that the rear door glass can be installed.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. Remove the rear power window regulator switch assembly with rear door armrest base panel.

    6. Install the front side of the rear door glass run.

    7. A01FUGSE01
      Text in Illustration
      *1 MP Grease

      Apply MP grease to the sliding area of the rear door glass channel as shown in the illustration.

      Standard
      Area Specified Condition
      A 122 mm (4.80 in.)
      B 35 mm (1.38 in.)
    8. A01FTCO

      Install the rear door glass channel to the rear door window regulator as shown in the illustration.

      Note

      Do not damage the door glass.

  7. INSTALL REAR DOOR QUARTER WINDOW GLASS LH


    1. Install the rear door quarter window glass.

  8. INSTALL REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH


    1. Align the rear door glass run with the rear door rear lower window frame.

    2. Insert the rear door rear lower window frame together with the rear door glass run into the rear door panel.

    3. Partially install the screw and 2 bolts.

    4. Install the upper side of the rear door glass run.

  9. INSTALL REAR DOOR GLASS RUN LH


    1. Finish installing the rear door glass run.

  10. INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the rear door panel.

    2. A01FT41E01
      Text in Illustration
      *a Reference Point

      Pass the rear door inside locking cable and rear door lock remote control cable through a new rear door service hole cover, and then attach the rear door service hole cover using the reference points on the rear door panel.

      Note


      • Securely install the rear door service hole cover to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the rear door service hole cover.

      • After installing the rear door service hole cover, check the seal quality.

  11. INSTALL REAR NO. 2 SPEAKER ASSEMBLY


    1. Attach the clip to install the rear No. 2 speaker assembly.

      Note

      Do not touch the cone of the speaker.

    2. Connect the connector.

  12. INSTALL REAR DOOR ARMREST SET BRACKET LH


    1. Install the rear door armrest set bracket with the 2 screws.

  13. INSTALL REAR DOOR FRAME GARNISH LH


    1. Attach the 2 clips to install the rear door frame garnish.

  14. INSTALL REAR SIDE CURTAIN ASSEMBLY LH (w/ Rear Sunshade)


    1. Attach the 2 clips and 4 claws to install the rear side curtain.

  15. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. Install the rear door inner glass weatherstrip.

  16. INSTALL REAR DOOR TRIM COVER LH


    1. Attach the 6 clips to install the rear door trim cover.

  17. INSTALL REAR DOOR NO. 1 STIFFENER CUSHION


    1. Install the rear door No. 1 stiffener cushion.

  18. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect the rear door lock remote control cable and rear door inside locking cable.

    2. Connect each connector.

    3. A01FSKEE01
      Text in Illustration
      *1 Reference Boss

      Attach the 3 claws to install the rear door trim board to the rear door inner glass weatherstrip.

    4. Attach the reference boss in the direction indicated by the arrow in the illustration.

    5. Attach the 8 clips to install the rear door trim board.

    6. Install the 3 screws.

  19. INSTALL REAR DOOR HOLE COVER


    1. Install the rear door hole cover.

  20. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. Attach the 3 claws to install the rear door inside handle bezel plug.

  21. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. Attach the 2 clips and 5 claws to install the rear power window regulator switch assembly with rear door armrest base panel.

  22. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  23. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH


    1. Install the luggage compartment trim cover LH.

  24. INSTALL LUGGAGE COMPARTMENT FLOOR MAT


    1. Install the luggage compartment floor mat.

  25. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here