HEADLIGHT ASSEMBLY (for LED Headlight) DISASSEMBLY

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A01FS3A

      Turn the headlight cord LH in the direction indicated by the arrow in the illustration and remove the socket.

    2. Remove the front turn signal light bulb from the headlight cord LH.

  2. REMOVE FRONT BUMPER SIDE SUPPORT LH


    1. A01FQQ0

      Remove the 2 screws and front bumper side support LH from the headlight unit.

  3. REMOVE NO. 2 FRONT BUMPER SIDE SUPPORT LH


    1. A01FTVZ

      Remove the 2 screws and No. 2 front bumper side support LH from the headlight unit.

  4. REMOVE HEADLIGHT LENS LH

    A01FUP8E01

    1. Using a T20H "TORX" driver, remove the "TORX" screw.

      Text in Illustration
      *1 "TORX" Screw

    2. Remove the 4 screws.

    3. A01FVV2

      Using a dryer, heat the backside of the headlight unit.

      Note

      If the headlight is heated unevenly, it will deform or melt.

    4. A01FUT6

      Detach the 8 claws and remove the headlight lens LH from the headlight unit.

      Note


      • Wear rubber gloves when handling the headlight lens LH.

      • Do not touch the headlight lens LH or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

      • If there are fingerprints on the back of the lens, replace the headlight lens LH.

      • Do not allow dirt or foreign matter on the headlight lens LH.

      Tech Tips

      If the lens cannot be removed even after heating, using a screwdriver with its tip wrapped in tape, lift the lens. Be careful not to damage the headlight unit and headlight lens LH.

  5. REMOVE HEADLIGHT LENS GASKET


    1. Remove the headlight lens gasket from the headlight unit.

  6. REMOVE HEADLIGHT UNIT LH


    1. A01FUDU

      Remove the 3 screws and headlight unit LH from the headlight unit.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Connector

      Note


      • Do not touch the headlight unit LH or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    2. Disconnect the connector.

  7. REMOVE LIGHT CONTROL ECU


    1. A01FV1N

      Remove the 2 screws and light control ECU from the headlight unit.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Connector

    2. Disconnect the connector.

  8. REMOVE LIGHT CONTROL ECU


    1. A01FQ5V

      Remove the 2 screws and light control ECU from the headlight unit.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Connector

    2. Disconnect the connector.

  9. REMOVE LIGHT CONTROL ECU (w/ Night View System)


    1. A01FQO4

      Remove the 2 screws and light control ECU from the headlight unit.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Connector

    2. Disconnect the connector.

  10. REMOVE HEADLIGHT SUB-ASSEMBLY LH (w/ Night View System)


    1. A01FRQU

      Remove the 3 screws and gear from the headlight unit.

    2. A01FR9T

      Remove the 2 screws and the plate, and remove the connected gears from the aiming screw.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Cable
    3. A01FSMM

      Remove the 2 screws and lens from the headlight unit.

      Note


      • Do not touch the lens with bare hands.

      • If there are fingerprints on the lens, wipe them off with a soft cloth.

    4. A01FRPA

      Remove the 2 screws and aluminum surfaces from the headlight unit.

      Note


      • Do not touch the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    5. A01FU9BJ01

      Remove the 2 screws.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Connector

    6. Disconnect the 2 connectors.

    7. Before removing the headlight sub-assembly LH, measure dimensions A in the diagram and take a note.

    8. A01FTWP

      Rotate the 2 aiming screws counterclockwise and remove the headlight sub-assembly LH from the headlight unit.

      Note


      • Do not touch the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

  11. REMOVE HEADLIGHT LED UNIT ASSEMBLY LH


    1. A01FR9T

      Remove the 2 screws and the plate, and remove the connected gears from the aiming screw.

      Text in Illustration
      A01FTNO Screw
      A01FRJI Cable
    2. A01FSMM

      Remove the 2 screws and lens from the headlight unit.

      Note


      • Do not touch the lens with bare hands.

      • If there are fingerprints on the lens, wipe them off with a soft cloth.

    3. A01FRPA

      Remove the 2 screws and aluminum surfaces from the headlight unit.

      Note


      • Do not touch the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    4. A01FS76

      Remove the 2 screws and plate from the headlight unit.

    5. A01FVFBJ01

      Disconnect the 3 connectors.

    6. Before removing the headlight LED unit assembly LH, measure dimensions A and B in the diagram and take a note.

    7. A01FUFU

      Rotate the 2 aiming screws counterclockwise.

    8. Detach the 2 claws and remove the headlight LED unit assembly LH from the headlight unit.

      Note

      Wear rubber gloves when handling the headlight LED unit assembly LH.

  12. REMOVE HEADLIGHT SWIVEL MOTOR LH


    1. A01FSS2

      Remove the screw.

    2. Move the headlight swivel motor LH as shown in the illustration and remove it from the headlight LED unit assembly LH.

  13. REMOVE HEADLIGHT CORD LH


    1. A01FR79

      Disconnect the connector.

    2. Detach the guide and remove the headlight cord LH from the headlight unit.