HEADLIGHT ASSEMBLY (for HID Headlight) REASSEMBLY

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. INSTALL HEADLIGHT SWIVEL MOTOR LH


    1. A01FSHM

      Move the headlight swivel motor LH as shown in the illustration to engage the gears.

    2. Install the screw.

    3. Push a unit into the 2 aiming screws from the front, and turn the 2 aiming screws clockwise.

    4. Turn the 2 aiming screws so that dimension the same as measured before removing.

    5. Engage the gears, and install the plate with the 2 screws.

    6. Connect the connector.

    7. Install the aluminum surfaces with the 2 screws to the headlight unit.

      Note


      • Do not touch the the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

  2. INSTALL HEADLIGHT SUB-ASSEMBLY LH (w/ Night View System)


    1. Push a unit into the aiming screw from the front, and turn the aiming screw clockwise.

      Note


      • Do not touch the the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    2. Turn the aiming screw so that dimensions the same as measured before removing.

    3. Install the headlight sub-assembly LH with the 2 screws to the headlight unit.

    4. Connect the 2 connectors.

    5. Install the gear with the 3 screws to the headlight unit.

      Note

      Make sure that the gear and aiming screw are properly engaged.

    6. Engage the gears, and install the plate with the 2 screws.

    7. Install the 2 screws.

    8. Install the aluminum surfaces with the 2 screws to the headlight unit.

      Note


      • Do not touch the the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

  3. INSTALL LIGHT CONTROL ECU


    1. Connect the connector.

    2. Install the light control ECU with the 2 screws to the headlight unit.

  4. INSTALL LIGHT FAILURE INDICATOR SENSOR (w/ Night View System)


    1. Connect the connector.

    2. Install the light failure indicator sensor with the 2 screws to the headlight unit.

  5. INSTALL HEADLIGHT UNIT LH


    1. Connect the connector.

    2. Install the headlight unit LH with the 3 screws to the headlight unit.

      Note


      • Do not touch the the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

  6. INSTALL HEADLIGHT LENS GASKET


    1. A01FSDN

      Completely remove the old headlight lens gasket.

    2. Partially remove the peeling paper, and cut off a piece of it.

    3. Fold the peeling paper over the tip of a screwdriver and fix it in place with tape.

      Note

      Use the peeling paper that is supplied with the seal.

    4. Using scissors, cut the end of the seal at a diagonal (45°).

    5. A01FTYJJ01

      Set the seal into the groove so that the ends of the seal are aligned with the bottom of the headlight, as shown in the illustration.

    6. Using the screwdriver, completely press the seal into the headlight to install the seal.

    7. After pressing the seal completely, cut the seal ends at a diagonal (45°) so that the ends overlap for 10 mm (0.394 in.) or more.

      Text in Illustration
      *a 10 mm (0.394 in.)

  7. INSTALL HEADLIGHT LENS LH


    1. Attach the 8 claws to install the headlight lens LH.

      Note


      • Wear rubber gloves when handling the headlight lens LH.

      • Do not touch the headlight lens LH or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

      • If there are fingerprints on the back of the lens, replace the headlight lens LH.

      • Do not allow dirt or foreign matter on the headlight lens LH.

    2. A01FTBXE01
      Text in Illustration
      *1 "TORX" Screw

      Install the 4 screws.

    3. Using a T20H "TORX" driver, install the "TORX" screw.

  8. INSTALL NO. 2 FRONT BUMPER SIDE SUPPORT LH


    1. Install the No. 2 front bumper side support LH with the 2 screws to the headlight unit.

  9. INSTALL FRONT BUMPER SIDE SUPPORT LH


    1. Install the front bumper side support LH with the 2 screws to the headlight unit.

  10. INSTALL DISCHARGE HEADLIGHT BULB


    1. A01FVRB

      Lock the set spring as shown in the illustration to install the discharge headlight bulb to the headlight unit.

      Note

      Do not touch the discharge headlight bulb glass.

  11. INSTALL HEADLIGHT GASKET


    1. Install a new headlight gasket to the headlight light control ECU sub-assembly LH.

  12. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY LH


    1. A01FU6Y

      Turn the headlight light control ECU sub-assembly LH socket in the direction indicated by the arrow in the illustration to connect the headlight light control ECU sub-assembly LH socket.

      Note


      • Check that the headlight gasket is installed on the headlight light control ECU subassembly LH.

      • Check that the headlight gasket is not damaged or contaminated with foreign matter. If there is any damage, replace the headlight gasket with a new one.

      • Do not pull the headlight light control ECU sub-assembly LH with the socket connected.

    2. A01FTWT

      Turn the headlight light control ECU sub-assembly LH in the direction indicated by the arrow in the illustration to install the headlight light control ECU sub-assembly LH to the headlight unit.

    3. Connect the connector.

  13. INSTALL FRONT TURN SIGNAL LIGHT BULB


    1. Install the front turn signal light bulb to the front turn signal light socket.

  14. INSTALL FRONT TURN SIGNAL LIGHT SOCKET


    1. A01FS3X

      Turn the front turn signal light socket in the direction indicated by the arrow in the illustration to install the front turn signal light socket.

    2. Connect the connector.