BACK WINDOW GLASS INSTALLATION


  1. INSTALL NO. 1 BACK WINDOW GLASS STOPPER


    1. Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

  2. INSTALL NO. 2 BACK WINDOW GLASS STOPPER


    1. Using a brush or sponge, apply Primer G to the contact surface of the No. 2 back window glass stopper.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install the 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

      A01FTYHE01
      Text in Illustration
      *1 Ceramic Notch *2 Ceramic Line
      *3 Back Window Glass - -
      *a Back Side - -
      Standard
      Area Specified Condition
      a 40.0 mm (1.57 in.)
      b 14.7 mm (0.579 in.)

  3. INSTALL BACK WINDOW OUTSIDE MOULDING


    1. Using a brush or sponge, apply Primer G to the contact surface of the back window outside moulding.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. A01FTCUE01
      Text in Illustration
      *a Backside

      Install the back window outside moulding, as shown in the illustration.

      Standard
      Area Specified Condition
      a 7.9 mm (0.311 in.)

  4. INSTALL BACK WINDOW GLASS DAM KIT


    1. Apply Primer G to the glass where the back window glass dam kit will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of the dam kit. Install the back window glass dam kit (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

      A01FUEGE01
      Text in Illustration
      *1 Ceramic Notch - -
      *a Backside - -
      Standard
      Area Specified Condition
      a 11.0 mm (0.433 in.)

  5. INSTALL BACK WINDOW GLASS


    1. Position the glass.


      1. Using suction cups, place the back window glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. A01FQDRE01
        Text in Illustration
        *1 Matchmark

        Place matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

        Tech Tips


        • Placing matchmarks is only necessary when installing new back window glass. If it is the reused back window glass, matchmarks should already be present.

        • When reusing the back window glass, check and correct the matchmark positions.

      4. Using suction cups, remove the back window glass.

    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

      A01FUBEE01
      Text in Illustration
      *1 Primer G - -
      *a Backside - -
      Standard
      Area Specified Condition
      a 17.0 mm (0.669 in.)
      b 14.7 mm (0.579 in.)
      c 11.0 mm (0.433 in.)
      d 19.0 mm (0.748 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    3. Apply adhesive to the back window glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A01FSLZE01
        Text in Illustration
        *1 Adhesive *2 Adhesive Center Line
        *a Backside - -
        Standard
        Area Specified Condition
        a 10.0 mm (0.394 in.)
        b 20.0 mm (0.784 in.)
        c 8.0 mm (0.315 in.)
        d 4.0 mm (0.157 in.)
    4. A01FQK8E09
      Text in Illustration
      *1 Matchmark

      Install the back window glass to the vehicle body.


      1. Using suction cups, position the back window glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the connectors.

  6. CHECK FOR LEAKS AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  7. INSTALL AMPLIFIER ANTENNA ASSEMBLY

    Click here

  8. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)


    1. Attach the 5 guides and 3 clips to install the No. 2 package tray trim panel assembly.

  9. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY


    1. w/o Rear Sunshade:


      1. Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

      2. Insert the package tray trim panel assembly into the 5 guides and attach the 4 clips to install the package tray trim panel assembly.

      3. Connect the center stop light assembly connector.

      4. Attach the 4 claws to install the center stop light cover.

    2. w/ Rear Sunshade:


      1. Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

      2. Insert the package tray trim panel assembly into the rear window shade assembly and attach the 4 clips to install the package tray trim panel assembly.

    3. Attach the 4 claws to install the belt guide of rear seat inner with center belt assembly LH to the package tray trim panel assembly.

    4. Attach the 4 claws to install the 2 rear seat shoulder belt hole covers to the package tray trim panel assembly.

    5. Attach the 4 claws to install the 3 child restraint tether anchor covers.

  10. INSTALL ROOF HEADLINING ASSEMBLY

    Click here

  11. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH


    1. Attach the 2 clips to install the center roof drip side finish moulding.

  12. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure as for the LH side.

  13. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  14. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH


    1. Install the luggage compartment trim cover LH.

  15. INSTALL LUGGAGE COMPARTMENT FLOOR MAT


    1. Install the luggage compartment floor mat.