DC / DC CONVERTER (for 2GR-FXE) INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. INSTALL POWER STEERING CONVERTER ASSEMBLY

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Install the power steering converter assembly with the 3 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    2. Connect the 4 connectors.

    3. Connect the 2 harness cables with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  2. INSTALL ECU BRACKET

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. Install the ECU bracket with the 2 bolts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

  3. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER


    1. Install the luggage compartment trim cover with the 3 clips and 2 nuts.

  4. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulated gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.

    A01FTIGE01
    Text in Illustration
    *1 Lever - -

    1. Install the service plug grip in the order shown in the illustration.


      1. Insert the service plug grip and rotate the lever.

      2. Slide the lever until a click sound is heard to lock the lever.

  5. INSTALL HYBRID VEHICLE BATTERY LOWER COVER PANEL

    CAUTION:

    Perform work using insulated gloves and insulated tools.


    1. A01FVY2E01
      Text in Illustration
      *1 Arrow

      Install the lower hybrid vehicle battery cover panel with the 4 nuts.

      Tech Tips

      Be sure to install the lower hybrid vehicle battery cover panel with its arrow facing upwards.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  6. INSTALL NO. 1 SEAT ARMREST CAP


    1. Attach the 4 guides and 4 claws to install the No. 1 seat armrest cap.

  7. CONNECT CABLE TO AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable some systems need to be initialized after the cable is reconnected Click here.


    1. A01FTE7

      Connect cable to the auxiliary battery positive (+) terminal with the nut.

      Torque:
      6.8 N*m  { 69 kgf*cm, 60 in.*lbf }

    2. Install the terminal cover.

    3. Connect cable to the auxiliary battery negative (-) terminal.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  8. INSTALL LUGGAGE COMPARTMENT TRIM COVER LH


    1. Install the luggage compartment trim cover.

  9. INSTALL LUGGAGE COMPARTMENT FLOOR MAT


    1. Install the luggage compartment floor mat.