FUEL PUMP DISASSEMBLY


  1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A01FRBZE01

      Disconnect the fuel sender gauge connector.

    2. Push the claw labeled A of the fuel sender gauge assembly, and then pull up the fuel sender gauge assembly to remove it.

      Note


      • Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

      • Do not bend the arm of the fuel sender gauge assembly.

  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY

    A01FR5B

    Note


    • Do not disconnect the hose indicated in the illustration.

    • When replacing the fuel filter assembly, replace it together with the fuel suction plate sub-assembly.


    1. A01FSCX

      Disconnect the fuel pump harness from the clamp.

    2. Disconnect the fuel pump connector.

    3. A01FU4HE01
      Text in Illustration
      *1 E-Ring

      Using needle nose pliers, remove the E-ring.

    4. Remove the fuel suction plate sub-assembly and spring from the No. 1 fuel sub-tank.

  3. REMOVE FUEL FILTER ASSEMBLY


    1. A01FVPG

      Using a screwdriver with the tip taped, detach the 2 claws and remove the fuel filter assembly from the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank or fuel filter assembly.

  4. REMOVE JET PUMP


    1. A01FUEZE01
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip taped, disengage the claw and remove the jet pump nozzle.

    2. A01FVWHE01
      Text in Illustration
      *1 Protective Tape

      Using a clip remover with the tip taped, remove the jet pump from the No. 1 fuel sub-tank.

    3. A01FT3WE08
      Text in Illustration
      *1 Jet Pump
      *2 O-Ring

      Remove the O-ring from the jet pump.

  5. REMOVE FUEL PUMP HARNESS


    1. A01FU9H

      Disconnect the fuel pump connector from the fuel pump assembly.

  6. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A01FUTKE01
      Text in Illustration
      *1 Protective Tape
      *2 No. 1 Fuel Suction Support

      Using a clip remover with the tip taped, detach the 2 claws and remove the No. 1 fuel suction support.

  7. REMOVE FUEL WITH FILTER PUMP ASSEMBLY


    1. A01FTD1

      Using a screwdriver with the tip taped, detach the 5 claws and remove the fuel filter from the fuel with filter pump assembly.

    2. A01FRO5E04
      Text in Illustration
      *1 O-Ring
      *2 Fuel Pump Spacer

      Remove the O-ring and fuel pump spacer from the fuel pump.

  8. REMOVE FUEL MAIN VALVE ASSEMBLY


    1. A01FVW7E01
      Text in Illustration
      *1 No. 2 Fuel Suction Support
      *2 Fuel Main Valve Assembly

      Detach the 4 claws and remove the 2 No. 2 fuel suction supports from the fuel filter assembly.

    2. Remove the 2 fuel main valve assemblies from the fuel filter assembly.

    3. A01FS1RE16
      Text in Illustration
      *1 O-Ring

      Remove the 4 O-rings from the 2 fuel main valve assemblies.

  9. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A01FSXK

      Remove the fuel pressure regulator assembly from the fuel filter assembly.

      Note

      Slowly pull out the fuel pressure regulator assembly because the O-ring is firmly installed between the fuel pressure regulator assembly and fuel filter assembly.

    2. A01FS1RE16
      Text in Illustration
      *1 O-Ring

      Remove the 2 O-rings from the fuel pressure regulator assembly.