ENGINE UNIT REASSEMBLY


  1. INSTALL RING PIN

    Note

    It is not necessary to remove a ring pin unless it is being replaced.


    1. Using a plastic-faced hammer, tap in new ring pins to the camshaft housing.

      Standard protrusion height
      2.7 to 3.3 mm (0.106 to 0.130 in.)
      A01FUOWE01
      Text in Illustration
      *1 Protrusion Height - -
      *a LH *b RH

  2. INSTALL NO. 1 STRAIGHT PIN

    Note

    It is not necessary to remove a No. 1 straight pin unless it is being replaced.


    1. Using a plastic-faced hammer, tap in new No. 1 straight pins to the camshaft housing.

      Standard Protrusion Height
      Item Specified Condition
      Straight pin A 7.7 to 8.3 mm (0.303 to 0.327 in.)
      Straight pin B 5.7 to 6.3 mm (0.224 to 0.248 in.)
      A01FUZUE01
      Text in Illustration
      *1 Protrusion Height - -
      *a LH *b RH

  3. INSTALL REAR CRANKSHAFT OIL SEAL


    1. Place the oil seal retainer on wooden blocks.

    2. A01FUTGE01

      Using SST, tap in a new oil seal until its surface is flush with the oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Note


      • Keep the lip free of foreign matter.

      • Do not tap on the oil seal at an angle.

  4. INSTALL ENGINE REAR OIL SEAL RETAINER


    1. Apply MP grease to the lip of the oil seal.

    2. A01FU0FE01
      Text in Illustration
      *1 Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil seal retainer within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A01FSKCE01

      Install the oil seal retainer with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be sure to apply adhesive 1324 to the bolts in the places indicated by A before installing them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  5. INSTALL WATER OUTLET PIPE SUB-ASSEMBLY


    1. Install the water outlet pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. INSTALL KNOCK SENSOR


    1. A01FRDRE01
      Text in Illustration
      *A for Bank 1
      *B for Bank 2
      *a View A
      *b View B
      *c Top
      *d Engine Front
      *e Engine Rear
      A01FTNO Front
      A01FRJI View A
      A01FRV5 View B

      Install the 2 knock sensors so that they are horizontal as shown in the illustration. Then install the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Note

      It is acceptable for the sensor to be tilted +10° to -5°.

      Tech Tips

      Perform "Inspection After Repairs" after replacing the knock sensor Click here.

    2. Connect the 2 knock sensor connectors.

  7. INSTALL NO. 5 ENGINE WIRE


    1. Install the No. 5 engine wire with the clamp.

  8. INSTALL CYLINDER HEAD GASKET


    1. A01FRVRE01
      Text in Illustration
      *1 Seal Packing
      *2 Gasket

      Apply a continuous line of seal packing to a new cylinder head gasket as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      2.5 to 3.0 mm (0.0984 to 0.118 in.)
      Seal Packing Application Range
      A 10 to 15 mm (0.394 to 0.591 in.)
      B 1.25 to 1.50 mm (0.0492 to 0.0591 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head gasket within 3 minutes after applying the seal packing.

      • Do not apply engine oil within 2 hours of installation.

    2. A01FU91E01
      Text in Illustration
      *1 Lot No.
      A01FTNO Engine Front

      Place the cylinder head gasket on the cylinder block surface with the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

  9. INSTALL CYLINDER HEAD SUB-ASSEMBLY

    Tech Tips

    Perform "Inspection After Repairs" after replacing the cylinder head sub-assembly Click here.


    1. Place the cylinder head on the cylinder block.

      Note

      Be careful not to allow oil to adhere to the bottom part of the cylinder head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    2. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    3. Step 1:


      1. A01FRZNE02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    4. Step 2:


      1. Mark the front side of each cylinder head bolt head with paint.

      2. Tighten the cylinder head bolts another 90°.

    5. Step 3:


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the paint marks are now at a 180° angle to the front.

    6. A01FVM1E09
      Text in Illustration
      *1 Cylinder Head
      *2 Cylinder Head Gasket
      *3 Cylinder Block
      *a Wipe Clean

      Thoroughly wipe off seal packing that has seeped out onto the front side of the engine.

  10. INSTALL NO. 2 CYLINDER HEAD GASKET


    1. A01FQY3E01
      Text in Illustration
      *1 Seal Packing
      *2 Gasket

      Apply a continuous line of seal packing to a new No. 2 cylinder head gasket as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      2.5 to 3.0 mm (0.0984 to 0.118 in.)
      Seal Packing Application Range
      A 10 to 15 mm (0.394 to 0.591 in.)
      B 1.25 to 1.50 mm (0.0492 to 0.0591 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the No. 2 cylinder head gasket within 3 minutes after applying the seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01FRSVE01
      Text in Illustration
      *1 Lot No.
      A01FTNO Engine Front

      Place the No. 2 cylinder head gasket on the cylinder block surface with the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Gently place the cylinder head LH in order not to damage the gasket with the bottom part of the head.

  11. INSTALL CYLINDER HEAD LH

    Tech Tips

    Perform "Inspection After Repairs" after replacing the cylinder head LH Click here.


    1. Place the cylinder head LH on the cylinder block.

      Note

      Be careful not to allow oil to adhere to the bottom part of the cylinder head LH.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    2. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    3. Step 1:


      1. A01FQX9E02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    4. Step 2:


      1. Mark the front side of each cylinder head bolt head with paint.

      2. Tighten the cylinder head bolts another 90°.

    5. Step 3:


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the paint marks are now at a 180° angle to the front.

    6. A01FSNQE02

      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }
    7. A01FVM1E09
      Text in Illustration
      *1 Cylinder Head LH
      *2 No. 2 Cylinder Head Gasket
      *3 Cylinder Block
      *a Wipe Clean

      Thoroughly wipe off seal packing that has seeped out onto the front side of the engine.

  12. INSTALL VALVE STEM CAP


    1. Apply a light coat of engine oil to the valve stem caps.

    2. Install the 24 valve stem caps to the cylinder head.

      Note

      Install the valve stem cap to the same place it was removed from.

  13. INSTALL VALVE LASH ADJUSTER ASSEMBLY


    1. Inspect the valve lash adjuster Click here.

    2. Install the 24 valve lash adjusters to the cylinder head.

      Note

      Install the lash adjuster to the same place it was removed from.

  14. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply engine oil to the lash adjuster tips and valve stem cap ends.

    2. A01FTRCE01
      Text in Illustration
      *1 Valve Rocker Arm
      *2 Lash Adjuster
      *3 Valve Stem
      *4 Valve Stem Cap

      Install the 24 No. 1 valve rocker arms as shown in the illustration.

      Note

      Install the No. 1 valve rocker arm to the same place it was removed from.

  15. INSTALL OIL CHECK VALVE


    1. Install the oil check valve to the camshaft bearing cap.

  16. INSTALL OIL CONTROL VALVE FILTER LH


    1. A01FVLKE01
      Text in Illustration
      *a Camshaft Installation Surface

      Install the oil control valve filter LH to the camshaft bearing cap.

      Note

      Make sure the oil control valve filter does not protrude past the camshaft installation surface shown in the illustration.

  17. INSTALL OIL CONTROL VALVE FILTER RH

    Tech Tips

    Use the same procedure described for the LH side.

  18. INSTALL NO. 3 CAMSHAFT SUB-ASSEMBLY


    1. Apply a light coat of engine oil to the No. 3 camshaft journals and camshaft housing LH.

    2. Install the No. 3 camshaft to the camshaft housing LH.

  19. INSTALL NO. 4 CAMSHAFT SUB-ASSEMBLY


    1. Apply a light coat of engine oil to the No. 4 camshaft journals and camshaft housing LH.

    2. Install the No. 4 camshaft to the camshaft housing LH.

  20. INSTALL CAMSHAFT BEARING CAP (for Bank 2)


    1. Apply engine oil to the camshaft bearing caps.

    2. A01FTA5

      Make sure of the marks and numbers on the camshaft bearing caps and place each in the proper position and direction.

    3. A01FVU9E01

      Temporarily install and tighten the 8 bolts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  21. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH


    1. A01FUUHE01
      Text in Illustration
      *1 Valve Rocker Arm
      *2 Lash Adjuster
      *3 Valve Stem
      *4 Valve Stem Cap
      *a CORRECT
      *b INCORRECT

      Make sure that the No. 1 valve rocker arm is installed as shown in the illustration.

    2. A01FS5SE01
      Text in Illustration
      *a Diameter 3.0 to 4.0 mm (0.118 to 0.158 in.)
      *b Diameter 4.0 to 4.5 mm (0.158 to 0.177 in.)
      A01FUST Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the camshaft housing LH within 3 minutes.

      • Do not start the engine for at least 2 hours after installation.

    3. A01FRX7E01
      Text in Illustration
      *1 Knock Pin
      *a IN
      *b EX
      A01FTNO Bolt A
      A01FRJI Bolt B

      Install the camshaft housing LH and tighten the 13 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Standard Bolt
      Item Length
      A 68 mm (2.68 in.)
      B 48 mm (1.89 in.)

      Note


      • When installing the camshaft housing LH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing LH, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing LH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A01FV7WE02

      Tighten the 8 bolts in the order shown in the illustration.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    5. Remove any protruding seal packing black.

  22. INSTALL CAMSHAFT


    1. Apply a light coat of engine oil to the camshaft journals and camshaft housing RH.

    2. Install the camshaft to the camshaft housing RH.

  23. INSTALL NO. 2 CAMSHAFT


    1. Apply a light coat of engine oil to the No. 2 camshaft journals and camshaft housing RH.

    2. Install the No. 2 camshaft to the camshaft housing RH.

  24. INSTALL FUEL PUMP LIFTER HOUSING


    1. Install the fuel pump lifter housing.

  25. INSTALL CAMSHAFT BEARING CAP (for Bank 1)


    1. Apply engine oil to the camshaft bearing caps.

    2. A01FRF8

      Make sure of the marks and numbers on the camshaft bearing caps and place each in the proper position and direction.

    3. A01FTFKE01

      Temporarily install and tighten the 9 bearing cap bolts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Standard Bolt
      Item Length
      A 40 mm (1.57 in.)
      B 58 mm (2.28 in.)
      Text in Illustration
      A01FTNO Bolt A
      A01FRJI Bolt B

  26. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH


    1. A01FUUHE01
      Text in Illustration
      *1 Valve Rocker Arm
      *2 Lash Adjuster
      *3 Valve Stem
      *4 Valve Stem Cap
      *a CORRECT
      *b INCORRECT

      Make sure that the No. 1 valve rocker arm is installed as shown in the illustration.

    2. A01FQD8E01
      Text in Illustration
      *a Diameter 3.0 to 4.0 mm (0.118 to 0.158 in.)
      A01FUST Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the camshaft housing RH within 3 minutes.

      • Do not start the engine for at least 2 hours after installation.

    3. A01FV7CE01
      Text in Illustration
      *1 Knock Pin
      *a EX
      *b IN
      A01FTNO Bolt A
      A01FRJI Bolt B

      Install the camshaft housing RH and tighten the 15 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      Standard Bolt
      Item Length
      A 68 mm (2.68 in.)
      B 48 mm (1.89 in.)

      Note


      • When installing the camshaft housing RH, it is necessary to correctly position the camshafts as shown in the illustration.

        Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing RH, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing RH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A01FSL8E02

      Tighten the 9 bolts in the order shown in the illustration.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    5. Remove any protruding seal packing black.

  27. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY


    1. A01FV85E01
      Text in Illustration
      *1 Plunger
      *2 Pin
      *a Push

      Install the No. 2 chain tensioner with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. While pushing in the No. 2 chain tensioner, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to fix the tensioner in place.

  28. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)


    1. A01FV1SE01
      Text in Illustration
      *1 Timing Mark
      *2 Mark Plate

      Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear assembly with the No. 2 chain sub-assembly installed.

    4. A01FTWVE02
      Text in Illustration
      *a Turn
      *b Hold

      Using SST to hold the hexagonal portion of each camshaft, tighten the flange bolts of the camshaft timing gear assembly and the camshaft timing exhaust gear assembly RH.

      SST
      09922-10010
      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

    5. Remove the pin from the No. 2 chain tensioner.

  29. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY


    1. A01FUZTE01
      Text in Illustration
      *1 Plunger
      *2 Pin
      *a Push

      Install the No. 3 chain tensioner with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. While pushing in the tensioner, insert a pin of 1.0 mm (0.0394 in.) diameter into the hole to fix the tensioner in place.

  30. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)


    1. A01FSHFE01
      Text in Illustration
      *1 Timing Mark
      *2 Mark Plate

      Align the mark plates (yellow) with the timing marks of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear LH with the No. 2 chain installed.

    4. A01FVBDE02
      Text in Illustration
      *a Turn
      *b Hold

      Using SST to hold the hexagonal portion of each camshaft, tighten the flange bolts of the camshaft timing gear assembly and the camshaft timing exhaust gear assembly LH.

      SST
      09922-10010
      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

    5. Remove the pin from the No. 3 chain tensioner.

  31. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }

  32. INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the 2 No. 2 chain vibration dampers.

  33. INSTALL CRANKSHAFT TIMING SPROCKET


    1. Install the 2 timing gear set keys and timing sprocket to the crankshaft.

  34. INSTALL IDLE SPROCKET ASSEMBLY


    1. A01FRFME10
      Text in Illustration
      *1 No. 1 Idle Gear Shaft
      *2 Idle Sprocket
      *3 No. 2 Idle Gear Shaft
      *4 Knock Pin
      A01FTNO Apply Engine Oil

      Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.

    2. Temporarily install the No. 1 idle gear shaft and idle sprocket with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear with the knock pin groove of the cylinder block.

      Note

      Make sure that the idle gear is facing the correct direction.

      Tech Tips

      Check that no foreign objects are on the idle gear shafts No. 1 and No. 2.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

      Tech Tips

      After installing the idle sprocket assembly, check that the idle sprocket turns smoothly.

  35. INSTALL CHAIN SUB-ASSEMBLY


    1. Check that the camshaft timing gear position on the RH bank and the timing marks on the LH bank and crankshaft are positioned as shown in the illustration.

      A01FVRAE01
      Text in Illustration
      *1 Timing Mark *2 Center Line
      *a Approximately 10° - -
    2. A01FVUJE01
      Text in Illustration
      *1 Mark Plate (Pink)
      *2 Timing Mark

      Align the mark plates and timing marks as shown in the illustration and install the chain.

      Tech Tips

      The camshaft mark plates are pink.

    3. A01FT2Z

      Rest the chain on top of the crankshaft.

    4. A01FS6BE01
      Text in Illustration
      *1 Chain Plate
      *a When idle sprocket is reused
      *b Mark
      *c Align
      A01FTNO Turn

      Turn the camshaft timing gear assembly on the RH bank counterclockwise to tighten the chain between the banks.

      Note

      When the idle sprocket is reused, align the chain plate with the mark where the plate had been in order to tighten the chain between the banks.

    5. A01FQKGE01
      Text in Illustration
      *1 Mark Plate (Yellow)
      *2 Timing Mark

      Align the mark plate and timing mark as shown in the illustration and install the chain onto the crankshaft timing sprocket.

      Tech Tips

      The crankshaft mark plate is yellow.

    6. Temporarily install the pulley set bolt.

    7. A01FQRAE03
      Text in Illustration
      *1 Timing Mark
      *a Center Line
      A01FTNO Turn

      Turn the crankshaft clockwise to set it to the RH block bore center line (TDC/compression).

  36. INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper.

  37. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A01FSCVE04
      Text in Illustration
      *1 Stopper Plate
      *2 Plunger

      Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner.

    2. Move the stopper plate downward to set the lock, and insert a pin of 1.27 mm (0.0500 in.) diameter into the hole of the stopper plate.

    3. Install the No. 1 chain tensioner with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Remove the lock pin of the chain tensioner.

  38. INSPECT VALVE TIMING


    1. Check the camshaft timing marks.

      Note


      • Check each timing mark from a viewpoint directly inline with the center of the camshaft and the timing mark on each camshaft timing gear.

      • If the timing marks are checked from any other viewpoint, the valve timing may appear misaligned.

    2. Check that each camshaft timing mark is positioned as shown in the illustration.

      A01FUCEE01
      Text in Illustration
      *1 Timing Mark - -
      *a Viewpoint - -

      Tech Tips

      For the intake camshaft:

      Be sure to check mark A at the point when marks B, C, and D are positioned in line. If the marks are checked from any other viewpoint, they cannot be checked correctly.

      A01FV62E01

    3. If the valve timing is misaligned, reinstall the timing chain.

    4. Remove the pulley set bolt.

  39. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A01FVQ8E01

      Install a new water pump gasket and the engine water pump with the 16 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt B, C
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }
      Text in Illustration
      A01FTNO Bolt A
      A01FRJI Bolt B
      A01FRV5 Bolt C

      Note


      • Be sure to apply adhesive to the 2 bolts labeled C before reusing them, or replace them with new ones if necessary.

        Adhesive
        Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

      • Make sure that there is no oil on the threads of the bolts labeled A.

      Standard Length
      Item Length
      Bolt A 55 mm (2.17 in.)
      Bolt B, C 22 mm (0.87 in.)

  40. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    2. Clean and degrease the contact surfaces of the timing chain cover, cylinder head and cylinder block, and confirm that no oil, moisture or other foreign matter remains on the surfaces.

      A01FQFPE01
      Text in Illustration
      *1 Cylinder Head and Cylinder Block *2 Timing Chain Cover
      A01FTRV Area to be cleaned and degreased - -

      Note

      Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by A in the illustration.

    3. Install a new gasket.

    4. A01FSYQE03
      Text in Illustration
      *a 3.0 mm (0.118 in.) or more

      Apply seal packing in a continuous line to the engine unit as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 mm (0.118 in.) or more

      Note


      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add engine oil for at least 2 hours after installing the chain cover.

      • Do not start the engine for at least 2 hours after installing the chain cover.

    5. Apply seal packing in a line to the timing chain cover as shown in the following illustration.

      A01FQS4E01
      Text in Illustration
      *a 3.0 to 4.0 mm (0.118 to 0.157 in.) *b 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      *c 6.0 mm (0.236 in.) or more *d 4.5 mm (0.177 in.) or more
      *e 20 mm (0.787 in.) *f

      Dashed line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *g

      Alternate long and short dashed line area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)

      		 *h

      Continuous line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *i

      Diagonal line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 - -
      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Diagonal Line Area 6.0 mm (0.236 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Continuous Line Area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Dashed Line Area 3.5 mm (0.138 in.) or more

      • a - a: 3.0 to 4.0 mm (0.118 to 0.158 in.)

      • b - b: 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Alternate Long and Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note


      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add engine oil for at least 2 hours after installing.

      • Do not start the engine for at least 2 hours after installing.

    6. A01FQ3ZE05
      Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft

      Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the chain cover to the crankshaft.

    7. A01FQ3H

      Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.

      Text in Illustration
      A01FTNO Bolt A
      A01FRJI Bolt B
      A01FRV5 Nut
      A01FVE7 Bolt C
      Bolt Length
      Item Specified Condition
      Bolt A 50 mm (1.97 in.)
      Bolt B 28 mm (1.10 in.)
      Bolt C 55 mm (2.17 in.)

      Note

      Make sure that there is no oil on the bolt threads.

    8. A01FU2NE03

      Fully tighten the 3 bolts shown in the illustration.

      Torque:
      for bolt A
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      for bolt B
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    9. A01FV8S

      Fully tighten the 3 bolts shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    10. A01FUESE02
      Text in Illustration
      *1 Nut

      Fully tighten the 7 bolts and 2 nuts shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts and nuts in order from upper to lower as shown in the illustration.

    11. A01FV8O

      Fully tighten the 12 bolts shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts in order from lower to upper as shown in the illustration.

    12. Install the wiring harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  41. INSTALL TIMING CHAIN CASE OIL SEAL


    1. Apply MP grease to the lip of a new oil seal.

      Note

      Keep the lip free of foreign matter.

    2. A01FSSIE01
      Text in Illustration
      *1 Depth

      Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain case edge.

      SST
      09223-22010
      09506-35010
      Standard depth
      0 to 1.0 mm (0 to 0.0394 in.)

      Note


      • Keep the lip free of foreign matter.

      • Do not tap the oil seal at an angle.

  42. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. When replacing a stud bolt, install it by using an E6 "TORX" socket wrench, as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
      A01FVODE10
      Text in Illustration
      *a Timing Chain Cover *b Cylinder Block Lower
    2. A01FUOEE01

      Install the baffle plate with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Temporarily install the 8 bolts. Tighten the 2 bolts A shown in the illustration before tightening the other bolts.

    3. Install a new gasket and the oil strainer with the 3 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install 2 new O-rings.

  43. INSTALL OIL PAN SUB-ASSEMBLY


    1. A01FTH3E04

      When replacing a stud bolt, install it by using an E6 "TORX" socket wrench.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A01FTQIE13
      Text in Illustration
      *1 Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.156 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A01FT6G

      Install the oil pan with the 16 bolts and 2 nuts.

      Torque:
      for bolt A, B and nut
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt C
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Standard Bolt
      Item Length
      Bolt A 25 mm (0.984 in.)
      Bolt B 45 mm (1.77 in.)
      Bolt C 16 mm (0.630 in.)
      Text in Illustration
      A01FTNO Bolt A
      A01FRJI Bolt B
      A01FRV5 Bolt C
      A01FVE7 Nut

  44. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01FRFPE18
      Text in Illustration
      *1 Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      4.0 to 6.0 mm (0.156 to 0.236 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A01FS55

      Install the oil pan with the 15 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Text in Illustration
      A01FTNO Bolt
      A01FRJI Nut

  45. INSTALL OIL PAN DRAIN PLUG


    1. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  46. INSTALL SPARK PLUG TUBE GASKET


    1. A01FVQDE07
      Text in Illustration
      *a Before cutting off
      *b After cutting off
      A01FVNL Area to be cut off

      Using a cutter, cut off the sealing part of the removed plug tube gasket.

    2. A01FRV9E01
      Text in Illustration
      *1 Plug tube gasket without sealing part
      *2 New plug tube gasket
      *3 Claw

      Using a plug tube gasket which has had the sealing part cut off, uniformly press in a new plug tube gasket all the way.

      Note


      • Keep the lip free of foreign matter.

      • Do not tap on the oil seal at an angle.

      Tech Tips

      If a plug tube gasket that will be used to install a new gasket is deformed, and cannot be positioned on a new gasket, correct the deformation using pliers.

    3. Return the claws of the ventilation baffle plate to their original positions.

  47. POUR ENGINE OIL

    Tech Tips

    Before installing the cylinder head cover, pour engine oil into the locations shown in the illustration.

    A01FQKI

  48. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. Before applying seal packing black, completely remove any old seal packing adhering to the sealed areas.

    2. A01FQWEE01
      Text in Illustration
      *1 Seal Packing Black Application Area
      *a Part Contact Areas
      *b 4.0 to 10.0 mm (0.157 to 0.394 in.)

      Clean and degrease the areas where the cylinder head cover, timing chain cover and camshaft housing RH contact each other with brake cleaner or non-residue solvent so that there is no oil, water or other foreign matter adhering to those areas.

      Note

      The seal packing black cannot be wiped off. It can only be removed with a scraper.

    3. Apply seal packing black (diameter: 2.0 to 3.0 mm (0.0787 to 0.118 in.)) to the areas shown in the illustration and install the cylinder head cover.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head cover within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    4. Install 5 new gaskets to the camshaft bearing caps.

    5. Install a new gasket to the cylinder head cover.

    6. A01FVCDE01
      Text in Illustration
      *a Apply adhesive to these bolts
      A01FTNO Bolt A
      A01FRJI Bolt B

      Apply adhesive to the threads of the 13 bolts shown in the illustration, and then using 2 new seal washers for each bolt, install the cylinder head cover with the 15 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
      Standard Bolt
      Item Length
      A 25 mm (0.984 in.)
      B 60 mm (2.36 in.)

    7. Attach the clamps and connect the connectors to connect the cylinder head cover.

  49. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. Before applying seal packing black, completely remove any old seal packing adhering to the sealed areas.

    2. A01FQJSE01
      Text in Illustration
      *1 Seal Packing Black Application Area
      *a Part Contact Areas
      *b 4.0 to 10.0 mm (0.157 to 0.394 in.)

      Clean and degrease the areas where the cylinder head cover LH, timing chain cover and camshaft housing LH contact each other with brake cleaner or non-residue solvent so that there is no oil, water or other foreign matter adhering to those areas.

      Note

      The seal packing black cannot be wiped off. It can only be removed with a scraper.

    3. Apply seal packing black (diameter: 2.0 to 3.0 mm (0.0787 to 0.118 in.)) to the areas shown in the illustration and install the cylinder head cover LH.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head cover LH within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    4. Install 5 new gaskets to the camshaft bearing caps.

    5. Install a new gasket to the cylinder head cover.

    6. A01FTGGE01
      Text in Illustration
      *a Apply adhesive to these bolts
      A01FTNO Bolt A
      A01FRJI Bolt B
      A01FRV5 Bolt C
      A01FVE7 Bolt D

      Apply adhesive to the threads of the 14 bolts shown in the illustration, and then using 2 new seal washers for each bolt, install the cylinder head cover LH with the 16 bolts.

      Torque:
      for bolt A and B
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt C and D
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
      Standard Bolt
      Item Length
      A 25 mm (0.984 in.)
      B 60 mm (2.36 in.)
      C 35 mm (1.38 in.)
      D 70 mm (2.76 in.)

    7. Attach the clamps and connect the connectors to connect the cylinder head cover LH.

  50. INSTALL FUEL PUMP SPACER GASKET


    1. Install a new fuel pump spacer gasket to the cylinder head cover.

  51. INSTALL REAR WATER BY-PASS JOINT


    1. Install 2 new gaskets and a new O-ring.

      Tech Tips

      Apply water to the O-ring.

    2. Install the water by-pass joint with the 2 bolts and 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

  52. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. Install a new gasket and the water inlet with thermostat with the 3 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  53. INSTALL WATER INLET SUB-ASSEMBLY


    1. Install the 3 water by-pass hoses.

    2. A01FRNAE01

      Install 2 new O-rings.

      Tech Tips

      Apply a small amount of water the O-ring (A) shown in the illustration before installing it.

    3. Install the water inlet with the 4 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

    4. Install the 3 water by-pass hoses.

  54. INSTALL CRANKSHAFT PULLEY


    1. A01FT1TE01
      Text in Illustration
      *a Hold
      *b Turn

      Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. Using SST, install the crankshaft pulley bolt.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
      Torque:
      250 N*m  { 2549 kgf*cm, 184 ft.*lbf }

  55. INSTALL OIL FILTER ELEMENT


    1. Clean the inside of the oil filter cap, the threads and O-ring groove.

    2. A01FUWEE01
      Text in Illustration
      *1 O-Ring
      *a CORRECT
      *b INCORRECT

      Apply a light coat of engine oil to a new O-ring for the cap, and then install the O-ring to the groove of the oil filter cap.

      Note


      • Be sure to install the O-ring in the proper location, otherwise oil may leak.

      • Do not twist the O-ring.

    3. Set a new oil filter element to the oil filter cap.

    4. Remove any dirt or foreign matter from the installation surface of the engine.

    5. Apply a small amount of engine oil to the O-ring again and install the oil filter cap.

      Note

      Do not pinch the O-ring for the cap.

    6. A01FUGXE01
      Text in Illustration
      *1 Oil Filter Cap
      *2 O-Ring
      *3 Oil Filter Bracket
      *a No Gap

      Using SST, tighten the oil filter cap.

      SST
      09228-06501
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      After tightening the oil filter cap, make sure that there is no gap and that the O-ring is not protruding.

  56. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. Apply adhesive around the drain cocks.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A01FT0BE13
      Text in Illustration
      *a RH Side:
      *b LH Side:

      Install the water drain cocks as shown in the illustration.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Do not rotate the drain cocks more than 1 revolution (360°) after tightening the drain cocks to the specified torque.

    3. Install the water drain cock plugs to the water drain cocks.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  57. INSTALL CRANKSHAFT POSITION SENSOR


    1. Apply a coat of engine oil to an O-ring of the crankshaft position sensor.

      Note


      • When reusing the crankshaft position sensor, inspect the O-ring.

      • Make sure that the O-ring is not cracked or jammed when installing the crankshaft position sensor.

    2. Install the crankshaft position sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the crankshaft position sensor connector.

  58. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side of Bank 2)


    1. A01FVJ7E15
      Text in Illustration
      *1 O-Ring

      Apply a light coat of engine oil to a new O-ring and install it to the oil control valve.

    2. Install the oil control valve with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Do not allow foreign matter to contact the oil seal face of the camshaft timing oil control valve (the surface that contacts the cylinder head cover).

      • Be careful that the O-ring is not cracked when installing the camshaft timing oil control valve.

    3. Connect the camshaft timing oil control valve connector.

  59. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Intake Side of Bank 2)


    1. A01FVJ7E15
      Text in Illustration
      *1 O-Ring

      Apply a light coat of engine oil to a new O-ring and install it to the oil control valve.

    2. Install the oil control valve with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Do not allow foreign matter to contact the oil seal face of the camshaft timing oil control valve (the surface that contacts the cylinder head cover).

      • Be careful that the O-ring is not cracked when installing the camshaft timing oil control valve.

    3. Connect the camshaft timing oil control valve connector.

  60. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Intake Side of Bank 1)


    1. A01FVJ7E15
      Text in Illustration
      *1 O-Ring

      Apply a light coat of engine oil to a new O-ring and install it to the oil control valve.

    2. Install the oil control valve with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Do not allow foreign matter to contact the oil seal face of the camshaft timing oil control valve (the surface that contacts the cylinder head cover).

      • Be careful that the O-ring is not cracked when installing the camshaft timing oil control valve.

    3. Connect the camshaft timing oil control valve connector.

  61. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (for Exhaust Side of Bank 1)


    1. A01FVJ7E15
      Text in Illustration
      *1 O-Ring

      Apply a light coat of engine oil to a new O-ring and install it to the oil control valve.

    2. Install the oil control valve with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Do not allow foreign matter to contact the oil seal face of the camshaft timing oil control valve (the surface that contacts the cylinder head cover).

      • Be careful that the O-ring is not cracked when installing the camshaft timing oil control valve.

    3. Connect the camshaft timing oil control valve connector.

  62. INSTALL VVT SENSOR (for Exhaust Side of Bank 2)


    1. Apply a light coat of engine oil to the O-ring of the VVT sensor.

      Note


      • When reusing the VVT sensor, inspect the O-ring.

      • Make sure that the O-ring is not cracked or jammed when installing the VVT sensor.

    2. Install the VVT sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the VVT sensor connector.

  63. INSTALL VVT SENSOR (for Intake Side of Bank 2)


    1. Apply a light coat of engine oil to the O-ring of the VVT sensor.

      Note


      • When reusing the VVT sensor, inspect the O-ring.

      • Make sure that the O-ring is not cracked or jammed when installing the VVT sensor.

    2. Install the VVT sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the VVT sensor connector.

  64. INSTALL VVT SENSOR (for Exhaust Side of Bank 1)


    1. Apply a light coat of engine oil to the O-ring of the VVT sensor.

      Note


      • When reusing the VVT sensor, inspect the O-ring.

      • Make sure that the O-ring is not cracked or jammed when installing the VVT sensor.

    2. Install the VVT sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the VVT sensor connector.

  65. INSTALL VVT SENSOR (for Intake Side of Bank 1)


    1. Apply a light coat of engine oil to the O-ring of the VVT sensor.

      Note


      • When reusing the VVT sensor, inspect the O-ring.

      • Make sure that the O-ring is not cracked or jammed when installing the VVT sensor.

    2. Install the VVT sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the VVT sensor connector.

  66. INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. A01FST1E01
      Text in Illustration
      *1 Pipe Claw
      *2 Separator Connection Point
      *3 Separator Guide Rail
      *4 Separator Stopper
      *a Insert at an angle
      *b Insert until stay contacts stopper

      While keeping the pipe stay aligned with the guide rail of the separator, push the stay in downwards at an angle until the stay contacts the stopper as shown in the illustration, and then connect the No. 2 water by-pass pipe sub-assembly and install the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note


      • Make sure the pipe claw does not come off the separator connection point.

      • When replacing the separator, also replace the pipe.

  67. INSTALL NO. 2 SEPARATOR CASE


    1. A01FTPCE01
      Text in Illustration
      *1 New O-Ring

      Apply a light coat of engine oil to a new O-ring and install it to the No. 2 separator case.

    2. Install the No. 2 separator case with the bolt and 2 nuts as shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  68. INSTALL WATER BY-PASS HOSE ASSEMBLY

  69. INSTALL PCV VALVE SUB-ASSEMBLY


    1. Apply a light coat of engine oil to the O-ring of the PCV valve.

    2. Using a 22 mm socket wrench, install the PCV valve to the No. 2 separator case.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      Note

      When reusing the PCV valve, inspect the O-ring.

      If the O-ring has scratches or cuts, replace the PCV valve.

    3. Connect the PCV valve hose.

  70. INSTALL SPARK PLUG


    1. Install the 6 spark plugs.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      If a component has been dropped or subjected to a strong impact, replace it.

      Tech Tips

      Perform "Inspection After Repairs" after replacing the spark plug Click here.

  71. INSTALL RADIATOR CAP SUB-ASSEMBLY

  72. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install the gasket.

    2. Install the oil filler cap.