HV RELAY ASSEMBLY INSTALLATION

INSTALL UPPER HYBRID BATTERY COVER SUB-ASSEMBLY

1. Install the upper hybrid battery cover sub-assembly together with the power steering converter wire with the 11 nuts.

   Torque:

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

2. Attach the 3 wire harness clamps to connect the No. 2 hybrid battery pack wire.

INSTALL REAR NO. 1 HYBRID BATTERY SHIELD

1. Install the rear No. 1 hybrid battery shield with the 3 nuts and 2 bolts.

   Torque:

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

2. Attach the wire harness clamp and connect the connector.

INSTALL BATTERY COOLING BLOWER ASSEMBLY

1. Install the battery cooling blower assembly with the 3 nuts.

   Torque:

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

   Note

   
   

   • Hold the wire harness and fan, and do not install them.

   • Make sure that foreign matter does not enter the battery cooling blower assembly.

2. Connect the connector.

3. Attach the wire harness clamp and connect the connector.

INSTALL VOLTAGE INVERTER ASSEMBLY (w/ Voltage Inverter)

INSTALL POWER STEERING CONVERTER ASSEMBLY

1. Install the power steering converter assembly with the 3 nuts.

   Torque:

   8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

2. Connect the 2 wire harnesses with the 2 bolts.

   Torque:

   8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

3. Connect the 4 connectors.

INSTALL ECU BRACKET

1. Install the ECU bracket with the 2 nuts.

   Torque:

   8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

INSTALL NO. 3 HYBRID BATTERY INTAKE DUCT

1. Install the No. 3 hybrid battery intake duct to the No. 4 hybrid battery intake duct with the clip.

INSTALL BRAKE CONTROL POWER SUPPLY ASSEMBLY

INSTALL NO. 6 HYBRID BATTERY INTAKE DUCT

1. Install the No. 6 hybrid battery intake duct with the 2 clips.

INSTALL NO. 1 HYBRID BATTERY INTAKE DUCT

1. Install the No. 1 hybrid battery intake duct with the 2 clips.

CONNECT NO. 4 FLOOR WIRE

1. 

   Text in Illustration

   *a

   Matchmark

   Connect the 2 No. 4 floor wires with the 2 nuts.

   Note

   Be sure to match the red marks on the No. 4 floor wire to the red marks on the hybrid battery junction block assembly and connect the No. 4 floor wire.

   Torque:

   9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

2. 

   Text in Illustration

   *a

   Matchmark

   Install the battery shield contact.

   Note

   Align the matchmark when installing the battery shield contact.

CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

Text in Illustration

*1	Button
*a	Push

CAUTION:

Perform work using insulated gloves and insulated tools.

1. Set the No. 4 hybrid vehicle battery shield sub-assembly in place and temporarily install the 4 nuts.

2. Insert the battery cover lock striker and then push the button to lock it.

3. Tighten the 4 nuts.

   Torque:

   8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER LH

1. Attach the clip to install the luggage compartment trim inner cover LH.

2. Attach the 2 claws to install the clip.

3. Install the clip.

INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER RH

1. Attach the clip to install the luggage compartment trim inner cover RH.

2. Attach the 2 claws to install the clip.

3. Install the clip.

INSTALL ROPE HOOK

1. Install the rope hook.

INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

1. Install the front luggage compartment trim cover with the 3 clips and 2 nuts.

INSTALL REAR FLOOR FINISH PLATE

1. Attach the 6 clips to install the rear floor finish plate.

2. Install the 3 clips.

INSTALL REAR LUGGAGE COMPARTMENT TRIM COVER

1. Attach the 3 guides to install the rear luggage compartment trim cover

2. Install the 5 clips.

3. Install the 3 No. 2 luggage compartment trim hooks.

INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

1. Attach the 2 claws to install the No. 1 luggage compartment trim hook.

INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET LH

INSTALL REAR LUGGAGE COMPARTMENT TRAY BRACKET RH

INSTALL ROPE HOOK ASSEMBLY

1. Install the rope hook assembly with the bolt.

2. Attach the 2 claws to close the cover.

INSTALL LUGGAGE COMPARTMENT SIDE TRAY (w/ Spare Tire)

1. Install the luggage compartment side tray.

INSTALL SPARE WHEEL COVER TRAY (w/o Spare Tire)

1. Install the spare wheel cover tray.

INSTALL LUGGAGE COMPARTMENT TRIM BOX (w/o Spare Tire)

1. Install the luggage compartment trim box.

INSTALL SIDE TRIM BOX

1. Install the side trim box.

INSTALL LUGGAGE COMPARTMENT TRIM COVER RH

1. Install the luggage compartment trim cover RH.

INSTALL NO. 1 ROOM PARTITION PAD

1. Install the No. 1 room partition pad with the 5 clips.

INSTALL NO. 2 ROOM PARTITION PAD

1. Install the No. 2 room partition pad with the 2 clips.

INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade)

1. Attach the 5 guides and 3 clips to install the No. 2 package tray trim panel assembly.

INSTALL CENTER STOP LIGHT COVER (w/ Rear Sunshade)

1. Connect the connector.

2. Attach the 4 claws to install the center stop light cover.

INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

1. w/o Rear Sunshade:

   
   

   1. Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

   2. Insert the package tray trim panel assembly into the 5 guides and attach the 4 clips to install the package tray trim panel assembly.

   3. Connect the connector.

   4. Attach the 4 claws to install the center stop light cover.

2. w/ Rear Sunshade:

   
   

   1. Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

   2. Insert the package tray trim panel assembly into the rear window shade assembly and attach the 4 clips to install the package tray trim panel assembly.

3. Attach the 4 claws to install the belt guide of rear seat inner with center belt assembly LH to the package tray trim panel assembly.

4. Attach the 4 claws to install the rear seat shoulder belt hole cover to the package tray trim panel assembly.

   Tech Tips

   Use the same procedure to install the rear seat shoulder belt hole cover on the other side.

INSTALL INNER ROOF SIDE GARNISH LH

Text in Illustration

*1	End Of The Rear Window Shade Assembly
*2	Guide

1. w/ Rear Sunshade:

   
   

   1. Insert the rear window shade assembly and attach the 3 guides.

   2. Attach the 4 clips to install the inner roof side garnish LH.

      Note

      After installing the inner roof side garnish LH, make sure that the lip of the rear door opening trim weatherstrip LH is not pinched.

2. w/o Rear Sunshade:

   
   

   1. Attach the 4 clips and 3 guides to install the inner roof side garnish LH.

      Note

      After installing the inner roof side garnish LH, make sure that the lip of the rear door opening trim weatherstrip LH is not pinched.

INSTALL REAR SEAT SIDE GARNISH LH

1. Attach the 4 claws and guide to install the rear seat side garnish LH.

   Note

   After installing the rear seat side garnish LH, make sure that the lip of the rear door opening trim weatherstrip LH is not pinched.

INSTALL REAR DOOR SCUFF PLATE LH

1. Attach the 10 claws and 3 clips to install the rear door scuff plate LH.

INSTALL INNER ROOF SIDE GARNISH RH

INSTALL REAR SEAT SIDE GARNISH RH

INSTALL REAR DOOR SCUFF PLATE RH

INSTALL SERVICE PLUG GRIP

CAUTION:

Wear insulated gloves.

Note

Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.

Text in Illustration

*1

Lever

-

-

1. Install the service plug grip in the order shown in the illustration.

   
   

   1. Insert the service plug grip and rotate the lever.

   2. Slide the lever until a click sound is heard to lock the lever.

INSTALL LOWER HYBRID VEHICLE BATTERY COVER PANEL

1. 

   Text in Illustration

   *1

   Arrow

   Install the lower hybrid vehicle battery cover panel with the 4 nuts.

   Tech Tips

   Be sure to install the lower hybrid vehicle battery cover panel with its arrow facing upwards.

   Torque:

   8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

INSTALL NO. 1 SEAT ARMREST CAP

1. Attach the 4 guides and 4 claws to install the No. 1 seat armrest cap.

CONNECT CABLE TO AUXILIARY BATTERY TERMINAL

INSTALL LUGGAGE COMPARTMENT TRIM COVER LH

1. Install the luggage compartment trim cover LH.

INSTALL LUGGAGE COMPARTMENT FLOOR MAT

1. Install the luggage compartment floor mat.