FRAME WIRE INSTALLATION

INSTALL WIRE HARNESS CLAMP BRACKET B (for LHD)
1. Install the wire harness clamp bracket B with the 2 bolts.
  
  Torque:
  
  13 N*m { 133 kgf*cm, 10 ft.*lbf }
INSTALL NO. 4 FLOOR WIRE

CAUTION:

Wear insulated gloves.
1. for LHD:
  
  Install the No. 4 floor wire with 5 new stud clamps.
2. for RHD:
  
  Install the No. 4 floor wire with 4 new stud clamps.
3. Text in Illustration
  
  *a Vehicle Under Side
  
  Front
  
  Attach the 3 claws and insert the frame wire into the floor panel hole.
  
  Tech Tips
  
  The arrow should point toward the front of the vehicle.
4. Connect the 2 wire harness clamps to the floor panel.
5. Install the bolt.
  
  Torque:
  
  13 N*m { 133 kgf*cm, 10 ft.*lbf }
6. Install the 2 bolts and attach the clamp.
  
  Torque:
  
  13 N*m { 133 kgf*cm, 10 ft.*lbf }
7. for LHD:
  1. Install the nut, and attach the 2 claws to the relay block.
    
    Torque:
    
    11 N*m { 107 kgf*cm, 8 ft.*lbf }
  2. Connect the connector and attach the 4 wire harness clamps.
  3. Install the 2 bolts, 2 nut and attach the wire harness clamp.
    
    Torque:
    
    for bolts
    
    13 N*m { 133 kgf*cm, 10 ft.*lbf }
    
    for nuts
    
    8.0 N*m { 82 kgf*cm, 71 in.*lbf }
  4. Install the 4 nuts and attach the 2 wire harness clamps.
    
    Torque:
    
    8.0 N*m { 82 kgf*cm, 71 in.*lbf }
8. for RHD:
  1. Install the nut, and attach the 2 claws.
    
    Torque:
    
    11 N*m { 107 kgf*cm, 8 ft.*lbf }
  2. Install the bolt and attach the 2 wire harness clamps.
9. Remove the bolt and connector cover.
  Note
  - Make sure to pull the connector cover assembly straight up, as a connector is connected to the bottom of the cover.
  - Do not allow any foreign objects or water to enter the inverter with converter.
10. Using an insulated tool, connect the No. 4 floor wire with the bolt.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
  Note
  - Do not damage the terminals, connector housings or inverter with converter when connecting them.
  - Do not touch the connector waterproofing rubber or terminals.
  - Do not allow any foreign objects or water to enter the inverter with converter.
  - Make sure that the connectors are fully engaged.
  - Make sure that the connector does not come out when its body is pulled.
11. Connect the air conditioner harness to the inverter with converter.
  Note
  - Do not damage the terminals, connector housings or inverter with converter when connecting them.
  - Do not touch the connector waterproofing rubber or terminals.
  - Do not allow any foreign objects or water to enter the inverter with converter.
  - Make sure that the connectors are fully engaged.
  - Make sure that the connector does not come out when its body is pulled.
12. Temporarily install the bolt with connector cover.
  
  CAUTION:
  
  Wear insulated gloves.
13. Connect the connector and wire harness clamp.
14. Text in Illustration
  
  *a Red Mark
  
  Using an insulated tool, connect the 2 frame wires with the 2 nuts.
  
  Torque:
  
  9.0 N*m { 92 kgf*cm, 80 in.*lbf }
  
  Note
  
  Be sure to match the red marks on the frame wires to the red marks on the HV relay and install the frame wires.
15. Text in Illustration
  
  *a Matchmark
  
  Install the battery shield contact.
  
  Note
  
  Correctly align the matchmark when installing the battery shield contact.
CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION
CAUTION:

Wear insulated gloves and protective goggles.
1. Check that each wire harness is being installed securely.
  
  Text in Illustration
  
  *1 No. 4 Floor Wire - -
  Note
  
  Make sure that the ends of the frame wire are not crossed over each other.
  
  Be sure to connect the frame wire to the correct terminals as shown in the illustration.
  
  The connectors should be connected securely.
  
  The nuts should be fastened securely.
  
  Make sure that the 2 plastic covers are engaged securely.
INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY
1. Using an insulated tool, install the No. 4 hybrid vehicle battery shield with the 4 nuts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
2. Install the battery cover lock striker, then push the button to lock it.
3. Install the No. 1 hybrid battery intake duct LH with the 2 clips.

Text in Illustration
*a	Vehicle Under Side
	Front

Text in Illustration
*a	Red Mark

Text in Illustration
*a	Matchmark

Text in Illustration
*1	No. 4 Floor Wire	-	-

INSTALL AUXILIARY BATTERY TERMINAL

Insert the No. 4 floor wire into the floor panel hole and install the grommet.

Text in Illustration
*1	Battery Terminal
*2	Arrow
*a	Vehicle Under Side

Install the auxiliary battery terminal with nut.

Torque:: 6.8 N*m { 69 kgf*cm, 60 in.*lbf }

Tech Tips

The arrow should point toward the battery terminal.

Install the connector cover.

INSTALL NO. 14 WIRE HARNESS PROTECTOR
1. Install the No. 14 wire harness protector with the nut and clamp.
  
  Torque:
  
  5.5 N*m { 56 kgf*cm, 49 in.*lbf }
INSTALL NO. 13 WIRE HARNESS PROTECTOR
1. Attach the 2 clamps with a new No. 13 wire harness protector.
INSTALL NO. 4 FRONT FLOOR HEAT INSULATOR
1. Install the No. 4 floor heat insulator with the 2 bolts.
  
  Torque:
  
  4.9 N*m { 50 kgf*cm, 43 in.*lbf }
INSTALL WIRE HARNESS CLAMP BRACKET A
1. Install the wire harness clamp bracket A with the 2 nuts.
  
  Torque:
  
  8.0 N*m { 82 kgf*cm, 71 in.*lbf }
INSTALL REAR SEAT ASSEMBLY

Click here
INSTALL FUEL TANK ASSEMBLY
- w/o Canister Pump Module:
  
  Click here
- w/ Canister Pump Module:
  
  Click here
INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click here
INSTALL SERVICE PLUG GRIP

Click here
CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSTALL LUGGAGE COMPARTMENT TRIM COVER LH
1. Install the luggage compartment trim cover LH.
INSTALL LUGGAGE COMPARTMENT FLOOR MAT
1. Install the luggage compartment floor mat.