2AR-FSE ENGINE MECHANICAL TORQUE SPECIFICATIONS

CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft bearing cap x Camshaft housing sub-assembly 16 163 12
Camshaft housing sub-assembly x Cylinder head sub-assembly 27 275 20
Camshaft timing gear assembly x Camshaft 85 867 63
Camshaft timing exhaust gear assembly x No. 2 camshaft 85 867 63
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st 36 367 27
2nd 36 367 27
3rd Turn 90°
4th Turn 90°
No. 2 water by-pass pipe x Cylinder head sub-assembly 10 102 7

Water by-pass pipe x Cylinder head sub-assembly

(w/o EGR System)

 21 214 15
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley assembly x Crankshaft 260 2651 192
REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Flywheel sub-assembly x Crankshaft 130 1326 96
Transmission input damper assembly x Flywheel sub-assembly 30 306 22
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
No. 1 engine hanger x Engine assembly 43 438 32
No. 2 engine hanger x Engine assembly 43 438 32
Rear No. 1 engine mounting insulator x Hybrid vehicle transmission assembly 12 117 8
Rear engine mounting member x Rear No. 1 engine mounting insulator 13 133 10
Front engine mounting insulator x Front suspension crossmember sub-assembly 70 714 52
Front suspension crossmember sub-assembly x Engine assembly 35 357 26
No. 3 exhaust manifold heat insulator x Camshaft housing sub-assembly 10 102 7
Engine oil level dipstick guide x Engine assembly 10 102 7
Strut bar bracket reinforcement x Front suspension crossmember sub-assembly for bolt A 194 1978 143
Strut bar bracket reinforcement x Body for bolt B 50 510 37
Front No. 2 stabilizer bracket x Body for bolt C 49 500 36
Front suspension crossmember sub-assembly x Body for nut 151 1540 111
Rear engine mounting member x Body 35 354 26
No. 2 earth wire x Body 5.4 55 48 in.*lbf
Front lower suspension member protector x Front suspension crossmember sub-assembly 5.5 56 49 in.*lbf
Front No. 2 upper suspension member x Front suspension crossmember sub-assembly and body 20 204 15
Front shock absorber assembly x Front lower suspension arm assembly 108 1101 80
Front center floor brace sub-assembly x Body 7.4 75 65 in.*lbf
Manifold stay x Hybrid vehicle transmission assembly 43 438 32
No. 1 inverter reserve tank bracket x Body 8.5 87 75 in.*lbf
No. 3 engine wire x No. 1 inverter reserve tank bracket 8.5 87 75 in.*lbf
Inverter reserve tank assembly x No. 1 inverter reserve tank bracket 13 127 9
No. 1 HV water pump outlet pipe x Stiffening crankcase assembly 22 224 16
Air cleaner case sub-assembly x Body 5.0 51 44 in.*lbf
No. 1 air cleaner inlet x Body 5.0 51 44 in.*lbf
Front suspension member brace x Body 52 530 38
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Timing chain cover sub-assembly 4.0 41 35 in.*lbf
Stud bolt x Stiffening crankcase assembly Stud Bolt A 6.5 66 58 in.*lbf
Stud Bolt B 4.0 41 35 in.*lbf
Stud bolt x Camshaft housing sub-assembly Front side 6.5 66 58 in.*lbf
Upper side 4.0 41 35 in.*lbf
Stud bolt x Cylinder head cover sub-assembly 4.0 41 35 in.*lbf
Stiffening crankcase assembly x Cylinder block sub-assembly for bolt A 24 245 18
except bolt A 43 438 32
Engine balancer assembly x Cylinder block sub-assembly 24 245 18
No. 1 oil pan baffle plate x Engine balancer assembly 10 102 7
Oil strainer sub-assembly x Engine balancer assembly 10 102 7
Oil strainer sub-assembly x Stiffening crankcase assembly 10 102 7
Oil pan sub-assembly x Stiffening crankcase assembly 10 102 7
Oil pan drain plug x Oil pan sub-assembly 40 408 30
Oil pipe sub-assembly x No. 4 camshaft bearing cap 10 102 7
No. 1 chain vibration damper x Cylinder head sub-assembly 21 214 15
No. 1 chain vibration damper x Cylinder block sub-assembly 21 214 15
Chain tensioner slipper x Cylinder head sub-assembly 21 214 15
No. 1 chain tensioner assembly x Cylinder block sub-assembly 10 102 7
Timing chain guide x Camshaft housing sub-assembly 21 214 15
Timing chain cover plate x Timing chain cover assembly 10 102 7
PCV case sub-assembly x Cylinder head cover sub-assembly 10 102 7
PCV valve sub-assembly x Cylinder head cover sub-assembly 27 275 20
No. 4 water by-pass pipe x Cylinder block sub-assembly 10 102 7
Stud bolt x Water inlet housing 4.0 41 35 in.*lbf
Water inlet housing x Cylinder block sub-assembly 43 438 32
No. 5 water by-pass pipe x Water inlet housing 10 102 7
Wire harness clamp brackets x Engine assembly 10 102 7
Engine cover joint x Cylinder head cover sub-assembly 10 102 7
Front No. 1 engine mounting bracket LH x Cylinder block sub-assembly 43 438 32
Front No. 1 engine mounting bracket RH x Cylinder block sub-assembly 43 438 32
No. 3 water by-pass pipe x Cylinder block sub-assembly 21 214 15
No. 2 water by-pass pipe x Cylinder head sub-assembly 10 102 7

Water by-pass pipe x Cylinder head sub-assembly

(w/o EGR System)

 21 214 15
No. 1 water by-pass pipe x Water inlet housing 10 102 7
No. 1 water by-pass pipe x Cylinder block sub-assembly 10 102 7
No. 1 compressor mounting bracket x Cylinder block sub-assembly 25 250 18
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Cylinder head sub-assembly for bolt A, B and D 6.5 66 58 in.*lbf
for bolt C 8.5 87 75 in.*lbf
No. 1 straight screw plug x Cylinder head sub-assembly 44 449 32
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Cylinder block sub-assembly 8.5 87 75 in.*lbf
No. 2 oil nozzle sub-assembly x Cylinder block sub-assembly 10 102 7
Crankshaft bearing cap x Cylinder block sub-assembly 1st 20 204 15
2nd 40 408 30
3rd Turn 90°
Connecting rod cap x Connecting rod sub-assembly 1st 40 408 30
2nd Turn 90°