HYBRID VEHICLE TRANSAXLE UNIT DISASSEMBLY


  1. REMOVE TRANSMISSION CONTROL SHAFT LEVER


    1. A01FUA4

      Remove the nut, spring washer and transmission control shaft lever from the shift lever position sensor.

  2. REMOVE TRANSMISSION CONTROL ROD GROMMET


    1. A01FTLSE01
      Text in Illustration
      *1 Spacer
      *2 Transmission Control Rod Grommet

      Remove the spacer from the transmission control rod grommet.

    2. Remove the transmission control rod grommet from the transmission control shaft lever.

  3. REMOVE SHIFT LEVER POSITION SENSOR


    1. A01FRPV

      Disconnect the shift lever position sensor connector.

    2. A01FQHD

      Remove the nut, spring washer and transmission control shaft lever with the floor shift gear shifting rod sub-assembly from the shift lever position sensor.

    3. A01FQHEE01
      Text in Illustration
      *1 Lock Plate
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, pry out the lock plate.

    4. Remove the lock nut and lock plate from the shift lever position sensor.

    5. A01FQI0

      Remove the 2 bolts and shift lever position sensor from the hybrid vehicle transmission assembly.

      Tech Tips

      Make sure that the manual shaft has not been rotated prior to installing the shift lever position sensor as the detent spring may become detached from the manual shaft.

  4. REMOVE ELBOW


    1. A01FSRO

      Remove the 2 elbows from the hybrid vehicle transmission assembly.

    2. Remove the 2 O-rings from the 2 elbows.

  5. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY TYPE T OIL SEAL


    1. A01FSDDE01
      Text in Illustration
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the hybrid vehicle transmission assembly type T oil seal from the hybrid vehicle transmission assembly.

      Note

      When removing the hybrid vehicle transmission assembly type T oil seal, make sure not to damage the input shaft assembly or hybrid vehicle transmission assembly.

  6. REMOVE FLANGE YOKE ASSEMBLY


    1. A01FRRUE01

      Using SST and a hammer, loosen the staked part of the lock nut.

      SST
      09930-00010

      Note


      • Be sure to use SST with the tapered surface facing the shaft.

      • Do not grind the tip of SST with a grinder or other device.

      • Completely loosen the staked part of the lock nut when removing it.

      • Do not damage the threads of the output shaft.

    2. A01FRIUE01

      Using SST, secure the flange yoke assembly.

      SST
      09930-00010
      09330-00021
      09950-30012   ( 09955-03040 )

      Tech Tips

      Use an M8 x 1.25 bolt with an under head length of 45 mm to secure SST.

    3. A01FVYXE01
      Text in Illustration
      *a Hold
      *b Turn

      Using a 30 mm deep socket wrench, remove the lock nut from the flange yoke assembly.

    4. Remove the flange yoke assembly from the output shaft.

    5. A01FVCOE01
      Text in Illustration
      *1 Flange Yoke Type V Oil Seal
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the flange yoke type V oil seal from the flange yoke assembly.

  7. REMOVE EXTENSION HOUSING TYPE T OIL SEAL


    1. A01FVM4E01

      Using SST, remove the extension housing type T oil seal from the hybrid vehicle transmission assembly.

      SST
      09308-00010

  8. REMOVE TRANSMISSION BREATHER PLUG SUB-ASSEMBLY


    1. A01FTZN

      Remove the transmission breather plug sub-assembly from the hybrid vehicle transmission assembly.

  9. DRAIN HYBRID TRANSMISSION FLUID

    Tech Tips

    Perform this procedure only when removing the transmission oil pan sub-assembly is necessary.


    1. A01FT07

      Remove the drain plug and gasket to drain the hybrid transmission fluid.

    2. Install the drain plug and a new gasket to the hybrid vehicle transmission assembly.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  10. REMOVE TRANSMISSION OIL PAN SUB-ASSEMBLY


    1. A01FU22

      Remove the 18 bolts, gasket and transmission oil pan sub-assembly from the hybrid vehicle transmission assembly.

    2. A01FRI0

      Remove the 2 magnets from the transmission oil pan sub-assembly.

  11. REMOVE OIL COOLER RETURN TUBE


    1. A01FR9E

      Remove the oil cooler return tube from the hybrid vehicle transmission assembly.

  12. REMOVE OIL STRAINER ASSEMBLY


    1. A01FSXZ

      Remove the 3 bolts and oil strainer assembly from the hybrid vehicle transmission assembly.