GENERATOR CABLE INSTALLATION


  1. INSTALL GENERATOR CABLE

    Note

    When installing the generator cable, minimize bending of the transmission end of the cable.


    1. A01FSN3E01

      for LHD:

      Align the matchmarks and install the 5 clamps to the generator cable.

      Note

      Be sure to install the wire harness clamps in the locations of the matchmarks placed during removal.

    2. A01FR1BE01

      for RHD:

      Align the matchmarks and install the 3 clamps to the generator cable.

      Note

      Be sure to install the wire harness clamps in the locations of the matchmarks placed during removal.

    3. Install 3 new O-rings to the terminal cables.

      Note


      • Check that the O-rings are not damaged before installing.

      • Install the O-rings making sure that they do not come out of the groove.

      • Do not get oil on the O-rings.

      • Check that the O-rings are not twisted.

    4. Using a 5 mm hexagon wrench, tighten the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • When installing the motor cable, minimize bending of the transmission end of the cable.

      • Protect the terminal cables and the installation area from water and foreign objects.

      • Make sure that the O-rings do not get caught between any parts.

      • Make sure that the tightening torque is between of 6.4 to 9.6 N*m (66 to 97 kgf*cm, 57 to 84 in.*lbf).

      Tech Tips

      To avoid putting too much pressure on the generator cable and bending its end, hold the end of the generator cable in one hand and use the other hand to line the generator cable up and install it against the side of the engine.

    5. Install the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Make sure that the tightening torque is between of 6.4 to 9.6 N*m (66 to 97 kgf*cm, 57 to 84 in.*lbf).

    6. Install 3 new terminal caps to the hybrid vehicle transmission.

      Note


      • Be careful that the O-ring does not get caught between the parts.

      • Make sure that the terminal caps are installed securely.

    7. Install the connector cover with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note

      Make sure that the tightening torque is between of 6.4 to 9.6 N*m (66 to 97 kgf*cm, 57 to 84 in.*lbf).

    8. for RHD:

      Connect the 2 generator cable clamps.

    9. for LHD:

      Connect the 4 generator cable clamps.

  2. INSTALL ENGINE WITH TRANSMISSION

    Click here.

  3. PERFORM RESET MEMORY


    1. If the hybrid vehicle transmission assembly is replaced, initialize the learning value of the transmission Click here.