HYBRID VEHICLE TRANSMISSION REMOVAL


  1. PRECAUTION

    Click here

  2. REMOVE ENGINE WITH TRANSMISSION

    Click here.

  3. DISCONNECT CONNECTOR


    1. A01FPZQ

      Disconnect the shift lever position sensor connector, transmission wire connector, oil pressure sensor connector, transmission speed sensor connector, O/P THERM connector, engine oil level sensor connector, motor revolution sensor connector and generator revolution sensor connector.

  4. DISCONNECT WIRE HARNESS


    1. A01FTJ2

      Remove the bolt and ground cable.

    2. Disconnect the cable clamps.


      1. A01FSR4

        for RHD:

        Disconnect the 5 cable clamps.

      2. A01FV5K

        for LHD:

        Disconnect the 6 cable clamps.

    3. A01FQCO

      Remove the 3 bolts and disconnect the wire harness clamp from the hybrid vehicle transmission assembly.

    4. A01FT0M

      Disconnect the 15 wire harness clamps and remove the wire harness from the hybrid vehicle transmission assembly.

  5. REMOVE GENERATOR CABLE

    CAUTION:

    Be sure to wear insulated gloves before removing the generator cable.

    Note


    • Cover the holes where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign objects or water.

    • When removing the generator cable, minimize bending of the transmission end of the cable.


    1. A01FQHJ

      for RHD:

      Remove the 2 generator cable clamps.

    2. A01FVNZ

      for LHD:

      Remove the 4 generator cable clamps.

    3. A01FULP

      Using an insulated tool, remove the 2 bolts and connector cover.

    4. A01FRJL

      Using a screwdriver, remove the 3 terminal caps.

    5. A01FRHD

      Using a 5 mm hexagon wrench, remove the 3 bolts.

    6. Using an insulated tool, remove the 2 bolts.

    7. A01FR4WE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disconnect the 3 terminal cables and remove the generator cable from the hybrid vehicle transmission assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    8. A01FQUN

      Remove the 3 O-rings from the 3 terminal cables.

    9. A01FSMD

      for LHD:

      Remove the 5 clamps from the generator cable.

      Note

      Before removing the clamp, put matchmarks on the cables.

    10. A01FUE0

      for RHD:

      Remove the 3 clamps from the generator cable.

      Note

      Before removing the clamp, put matchmarks on the cables.

  6. REMOVE MOTOR CABLE

    CAUTION:

    Be sure to wear insulated gloves before removing the motor cable.

    Note


    • Cover the holes where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign objects or water.

    • When removing the motor cable, minimize bending of the transmission end of the cable.


    1. A01FVAU

      for RHD:

      Remove the 3 motor cable clamps.

    2. A01FVNS

      for LHD:

      Remove the 2 motor cable clamps.

    3. A01FVJA

      Using an insulated tool, remove the 2 bolts and connector cover.

    4. A01FV2R

      Using a screwdriver, remove the 3 terminal caps.

    5. A01FSAQ

      Using a 5 mm hexagon wrench, remove the 3 bolts.

    6. Using an insulated tool, remove the 2 bolts.

    7. A01FS1EE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, disconnect the 3 terminal cables and remove the motor cable from the hybrid vehicle transmission assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    8. A01FQUN

      Remove the 3 O-rings from the 3 terminal cables.

    9. A01FVWWE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Remove the 4 clamps from the motor cable.

      Note

      Before removing the clamp, put matchmarks on the cables.

  7. REMOVE REAR ENGINE MOUNTING MEMBER


    1. A01FVKZ

      Remove the 4 nuts and rear engine mounting member from the rear No. 1 engine mounting insulator.

  8. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator is necessary.


    1. A01FQYA

      Remove the 4 bolts and rear No. 1 engine mounting insulator from the hybrid vehicle transmission assembly.

  9. REMOVE TRANSMISSION CONTROL SHAFT LEVER


    1. A01FUYX

      Remove the nut and transmission control shaft lever.

  10. REMOVE OIL COOLER HOSE TUBE SUB-ASSEMBLY


    1. A01FTAI

      Remove the 2 bolts, 2 clips and oil cooler tube sub-assembly.

  11. REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY


    1. A01FQZB

      for RH Side:

      Remove the 3 bolts, clips and the water pipe and hose sub-assembly.

    2. A01FVNR

      for LH Side:

      Remove the 2 bolts, clip and the water pipe and hose sub-assembly.

  12. REMOVE OIL COOLER UNION SUB-ASSEMBLY


    1. A01FUYQ

      Remove the 2 union bolts, bolt, 4 gaskets and oil cooler union sub-assembly.

  13. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A01FQUP

      Using a screwdriver, remove the transmission breather plug.

    2. Remove the O-ring.

    3. A01FUPX

      Remove the 2 bolts, clamp and transmission breather hose.

    4. Remove the clamp and transmission breather hose.

  14. SUPPORT HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A01FRK3

      Support the hybrid vehicle transmission assembly with a transmission jack.

      Note


      • In order to protect the oil pan, place attachments onto the transmission jack.

      • Make sure that the attachments and the oil pan are centered on the transmission jack.

      • Using an engine sling device and mini crane, hold the engine.

      • Using rope and attachments, securely set the hybrid vehicle transmission assembly on the transmission jack.

  15. REMOVE STARTER HOLE INSULATOR


    1. A01FR2V

      Remove the 2 bolts and starter hole insulator.

  16. REMOVE FLYWHEEL HOUSING SIDE COVER


    1. A01FTU7

      Remove the flywheel housing side cover.

  17. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A01FRU8

      Remove the 9 bolts and hybrid vehicle transmission assembly.

      Note

      Do not use excessive force to pry out the transmission assembly when separating it from the engine to prevent the knock pins from being damaged.

  18. REMOVE WIRE HARNESS CLAMP


    1. Remove the tape.

    2. Remove the 9 clamps from the wire harness.

      A01FU01E01

      Note

      Before removing the clamps and protector, put matchmarks on the wire.

  19. REMOVE WIRE HARNESS PROTECTOR


    1. Separate the clamp and turn the protector upward to remove it from the vehicle.

      A01FUNIE01
      Text in Illustration
      *1 Side Member *2 Hole
      *3 Claw - -
      *a Separate the clamp from the vehicle *b Align the hole in the side member and clamp claw
      *c Turn the protector - -

      Note

      Do not apply excessive force when turning the wiring harness protector.

    2. A01FR7HE01
      Text in Illustration
      *1 Lock
      *2 Tape

      Remove the tape and the 2 locks, and remove the wiring harness protector.

      Note

      When removing the wiring harness protector, mark the installation location.