REMOVE ENGINE ROOM SIDE COVER
Remove the 4 clips and engine room side cover.
REMOVE COOL AIR INTAKE DUCT SEAL
Remove the 7 clips and cool air intake duct seal.
REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
| *a | When detaching the clip on the rear side of the cover |
|
Areas to be held when lifting the No. 1 engine cover sub-assembly |
Place both hands on either side of the No. 1 engine cover sub-assembly as shown in the illustration and detach the left and right side clips (1 and 2) near the front of the cover. Then, lift up the cover to detach the clip (3) on the rear side and remove the cover.
Note
If the left and right sides and front and back sides of the cover are lifted up at the same time, the cover may be damaged.
If the procedures are not followed exactly, the clip on the rear side of the cover may be damaged.
If you attempt to remove the cover with only one of the front clips detached, the cover may be damaged.
REMOVE NO. 1 AIR CLEANER INLET
Remove the bolt and No. 1 air cleaner inlet.
REMOVE AIR CLEANER CAP WITH NO. 2 AIR CLEANER HOSE
Disconnect the mass air flow meter sub-assembly connector.
Disconnect the wire harness clamp from the air cleaner cap with No. 2 air cleaner hose.
Detach the 4 clamps.
Loosen the hose clamp to remove the air cleaner cap with No. 2 air cleaner hose.
REMOVE ENGINE UNDER COVER
Remove the 13 screws, 3 clips and engine under cover.
DRAIN ENGINE COOLANT
CAUTION:
Do not remove the water filler cap sub-assembly or reservoir tank cap while the engine and radiator assembly are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.
Remove the 3 screws and No. 4 center engine under cover.
| *1 | Engine Under Cover |
| *a | Vinyl Tube |
Install a vinyl tube to the radiator drain cock on the radiator side.
Loosen the radiator drain cock sub-assembly.
| *1 | Radiator Drain Cock Sub-assembly | *2 | Reservoir Tank Cap |
| *3 | Water Filler Cap Sub-assembly | *4 | No. 2 Radiator Hose Sub-assembly |
Remove the reservoir tank cap and water filler cap sub-assembly. Then drain the engine coolant.
Tech Tips
Collect the engine coolant in a container and dispose of it according to the regulations in your area.
REMOVE RADIATOR HOSE SUB-ASSEMBLY
Slide the 2 clamps and remove the radiator hose sub-assembly from the water outlet sub-assembly and radiator assembly.
REMOVE RADIATOR RESERVOIR TANK ASSEMBLY
Detach the clamp to disconnect the radiator reservoir tank hose from the fan shroud.
Slide the 2 clamps and remove the radiator reservoir tank hose from the radiator reservoir tank assembly and radiator assembly.
Detach the clamp to disconnect the reservoir tank outlet hose from the fan shroud.
Slide the clamp and disconnect the reservoir tank outlet hose from the radiator reservoir tank assembly.
Detach the clamp to disconnect the No. 2 engine room wire from the radiator reservoir tank assembly.
Remove the 2 bolts and radiator reservoir tank assembly.
DISCONNECT NO. 2 RADIATOR HOSE SUB-ASSEMBLY
Detach the clamp to disconnect the reservoir tank outlet hose from the fan shroud.
Detach the No. 2 radiator hose clamp to disconnect the No. 2 radiator hose sub-assembly from fan shroud.
Slide the clamp and disconnect the No. 2 radiator hose sub-assembly from the radiator assembly.
Remove the bolt to disconnect the No. 2 radiator hose sub-assembly from the fan shroud.
Remove the No. 2 radiator hose clamp.
DISCONNECT NO. 2 ENGINE ROOM WIRE
Disconnect the cooling fan ECU connector.
Detach the 6 wire harness clamps to disconnect the No. 2 engine room wire.
DISCONNECT NO. 2 OIL COOLER INLET HOSE
Disengage the clamp and disconnect the No. 2 oil cooler inlet hose from the No. 1 flexible hose clamp.
Remove the No. 1 flexible hose clamp from the radiator assembly.
Slide the clamp and disconnect the No. 2 oil cooler inlet hose from the radiator assembly.
REMOVE FAN SHROUD
Remove the 2 bolts and detach the claw on the upper part of the fan shroud.
Detach the 2 claws on the lower part of the fan shroud to remove the fan shroud.
REMOVE COOLING FAN ECU
Disconnect the 2 cooling fan ECU connectors.
Detach the 3 clamps to disconnect the No. 2 cooling fan motor wire from the fan shroud.
Remove the 2 screws and cooling fan ECU.
REMOVE FAN
Remove the nut and fan.
REMOVE NO. 2 FAN
Remove the nut and No. 2 fan.
REMOVE COOLING FAN MOTOR
Remove the 3 screws and cooling fan motor.
REMOVE NO. 2 COOLING FAN MOTOR
Remove the 3 screws and No. 2 cooling fan motor.