EXHAUST MANIFOLD REMOVAL


  1. REMOVE INVERTER WITH CONVERTER ASSEMBLY

    Click here

  2. REMOVE POWER STEERING ECU ASSEMBLY


    1. A01FVJP

      Remove the 2 bolts.

    2. A01FVUB

      Disconnect the 3 connectors from the power steering ECU.

      Tech Tips

      Detach the 2 claws, press down the 2 levers, and then disconnect the 2 connectors.

  3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE


    1. A01FQ6J

      Disconnect the mass air flow meter connector.

    2. Disconnect the clamp from the air cleaner.

    3. A01FS2N

      Disconnect the VSV hose.

    4. A01FRIA

      Disconnect the 4 clamps.

    5. Remove the hose clamp and air cleaner cap with air cleaner hose.

  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A01FT1S

      Remove the 2 bolts, 2 clamps and air cleaner case sub-assembly.

      Note

      When removing the air cleaner case sub-assembly, be careful not to lose the grommet on the underside of the air cleaner case.

  6. REMOVE ECM

    A01FTCF

    1. Disconnect the 2 ECM connectors and wire harness clamp.


      1. Push in the locks on the 2 levers, raise the levers, and disconnect the 2 ECM connectors.

        Note

        After disconnecting the connectors, make sure that dirt, water or other foreign matter does not contact the connecting part of the connectors.

    2. A01FUBF

      for LHD:

      Disconnect the clamp.

    3. A01FVQZ

      for RHD:

      Disconnect the 2 clamps.

    4. A01FQN1

      Remove the 2 nuts and ECM.

  7. REMOVE WIRE HARNESS CLAMP BRACKET A (for RHD)


    1. A01FUDL

      Remove the 2 nuts and wire harness clamp bracket A.

  8. REMOVE NO. 5 INVERTER BRACKET


    1. A01FQWK

      for LHD:

      Remove the nut and disconnect the No. 4 floor wire.

    2. A01FVEHE01
      Text in Illustration
      *A for RHD
      *B for LHD

      Remove the 3 bolts and No. 5 inverter bracket.

  9. REMOVE SKID CONTROL ECU ASSEMBLY


    1. A01FS6M

      Disconnect the clamp from the skid control ECU assembly.

    2. A01FTHV

      Remove the 2 nuts, bolt and skid control ECU assembly.

    3. A01FSEJE01

      Pull the 2 lock levers upward to release the locks and disconnect the 2 connectors (labeled A).

    4. Disconnect the connector.

  10. DISCONNECT NO. 3 ENGINE ROOM RELAY BLOCK

    A01FUQLE01
    Text in Illustration
    *A for RHD
    *B for LHD

  11. REMOVE INVERTER RESERVOIR TANK ASSEMBLY (for LHD)


    1. A01FU8N

      Disconnect the No. 3 inverter cooling hose and No. 4 inverter cooling hose.

    2. Remove the 2 bolts and inverter reservoir tank assembly.

  12. DISCONNECT AIR CONDITIONING HARNESS


    1. A01FST0E01
      Text in Illustration
      *1 Green-colored Lock

      Release the green-colored lock and disconnect the connector as shown in the illustration.

      CAUTION:

      Wear insulated gloves when performing the procedure.

      Note

      Insulate the connector by sealing it with tape.

    2. A01FUVB

      Remove the bolt and 3 wire harness clamps to disconnect the air conditioning harness.

  13. REMOVE NO. 1 INVERTER COOLING PIPE (for LHD)


    1. A01FRI2

      Disconnect the 2 connectors, 2 wire harness clamps and wire harness.

    2. A01FRVG

      Remove the bolt and disconnect the 2 hoses to remove the No. 1 inverter cooling pipe.

  14. REMOVE NO. 2 OIL LEVEL DIPSTICK GUIDE


    1. A01FRS4

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 oil level dipstick guide.

    3. Remove the O-ring from the No. 2 oil level dipstick guide.

  15. REMOVE NO. 1 REAR FLOOR BOARD SUB-ASSEMBLY


    1. A01FUPYE01

      Remove the 5 clips labeled B in the illustration.

    2. Loosen the 6 clips labeled A in the illustration and remove the No. 1 rear floor board sub-assembly.

  16. REMOVE NO. 2 REAR FLOOR BOARD SUB-ASSEMBLY


    1. A01FRDSE01

      Remove the 5 clips labeled B in the illustration.

    2. Loosen the 6 clips labeled A in the illustration and remove the No. 2 rear floor board sub-assembly.

  17. REMOVE FRONT CENTER FLOOR BRACE


    1. A01FUNM

      Remove the 6 bolts and 2 nuts.

      Text in Illustration
      A01FTNO Bolt
      A01FRJI Nut
      A01FRV5 Clip

    2. Loosen the 2 clips and remove the front center floor brace.

  18. DISCONNECT HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)


    1. A01FRBWE01
      Text in Illustration
      *1 Grommet

      Disconnect the grommet of the heated oxygen sensor.

    2. A01FRDYE01

      Using SST, disconnect the heated oxygen sensor.

      SST
      09224-00010

  19. DISCONNECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)


    1. A01FTJE

      Disconnect the heated oxygen sensor connector.

  20. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A01FSOT

      Remove the 4 nuts, 8 bolts, 4 compression springs and front exhaust pipe assembly.

    2. Remove the 4 gaskets.

    3. w/ Towing Package:

      Tech Tips

      Only perform this procedure when replacement of the front No. 1 exhaust pipe protector is necessary.

      A01FRVJ

      1. Remove the bolt and clamp.

      2. Remove the 2 bolts, 2 nuts, exhaust pipe protector stay and front No. 1 exhaust pipe protector.

  21. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A01FQ5P

      Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  22. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01FTNZ

      Detach the clamp and disconnect the air fuel ratio sensor connector.

    2. A01FUTAE01
      Text in Illustration
      *a Front

      Remove the 6 nuts, exhaust manifold sub-assembly RH and gasket.

  23. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01FSVN

      Detach the clamp and disconnect the air fuel ratio sensor connector.

    2. A01FQ4ZE01
      Text in Illustration
      *a Front

      Remove the 6 nuts, exhaust manifold sub-assembly LH and gasket.

  24. REMOVE AIR FUEL RATIO SENSOR


    1. A01FR3PE01

      for Bank 1 Sensor 1:

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010
    2. A01FTZ2E01

      for Bank 2 Sensor 1:

      Using SST, remove the air fuel ratio sensor.

      SST
      09224-00010