THERMOSTAT REMOVAL


  1. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the water filler cap sub-assembly or reservoir tank cap while the engine and radiator assembly are still hot. Pressurized hot engine coolant and steam may be released and cause serious burns.


    1. A01FSVR

      Remove the 3 screws and No. 4 center engine under cover.

    2. A01FTKGE01
      Text in Illustration
      *1 Engine Under Cover
      *a Vinyl Tube

      Install a vinyl tube to the radiator drain cock on the radiator side.

    3. Loosen the radiator drain cock sub-assembly.

      A01FTHJE01
      Text in Illustration
      *1 Radiator Drain Cock Sub-assembly *2 Reservoir Tank Cap
      *3 Water Filler Cap Sub-assembly *4 No. 2 Radiator Hose Sub-assembly
    4. Remove the reservoir tank cap and water filler cap sub-assembly. Then drain the engine coolant.

      Tech Tips

      Collect the engine coolant in a container and dispose of it according to the regulations in your area.

  2. REMOVE SERVICE PLUG GRIP

    Click here

  3. DISCONNECT AIR CONDITIONING HARNESS


    1. A01FT8TE01
      Text in Illustration
      *a Green-colored Lock

      Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulated gloves.

      Note

      Insulate the removed terminals and connector with insulating tape.

    2. Detach the 2 wire harness clamps.

  4. REMOVE RADIATOR HOSE SUB-ASSEMBLY


    1. A01FVG9

      Slide the 2 clamps and remove the radiator hose sub-assembly from the water outlet sub-assembly and radiator assembly.

  5. DISCONNECT NO. 2 RADIATOR HOSE SUB-ASSEMBLY


    1. A01FTZW

      Slide the clip and disconnect the No. 2 radiator hose sub-assembly from the water inlet with thermostat sub-assembly.

  6. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. A01FQLL

      Remove the 2 nuts and water inlet with thermostat sub-assembly.

    2. Remove the gasket from the water inlet with thermostat sub-assembly.