FUEL TANK (w/o Canister Pump Module) REMOVAL


  1. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

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  2. REMOVE FUEL TANK VENT TUBE ASSEMBLY

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  3. DRAIN FUEL

  4. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

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  5. DISCONNECT FUEL TUBE


    1. A01FTPEE01
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 Nylon Tube
      *4 O-Ring
      *5 Pipe

      Detach the 2 claws of the fuel tube connector retainer, push down the retainer and disconnect the fuel tank main tube sub-assembly and fuel tank return tube as shown in the illustration.

      Note


      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.

      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.

      • Perform this work by hand. Do not use any tools.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.

      • If the fuel tube connector and pipe are stuck, push and pull on them to release them.

    2. A01FVCBE01
      Text in Illustration
      *1 Retainer
      *2 Fuel Tube Connector
      *3 O-Ring
      *4 Pipe

      Detach the 2 claws of the fuel tube connector retainer, and then pull the retainer to disconnect the No. 1 fuel evaporation tube sub-assembly as shown in the illustration.

      Note


      • Remove any dirt and foreign objects on the fuel tube connector before performing this work.

      • Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.

      • Perform this work by hand. Do not use any tools.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.

      • If the fuel tube connector and pipe are stuck, push and pull on them to release them.

  6. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A01FUD5

      Loosen the hose clamp and disconnect the fuel tank to filler pipe hose.

  7. DISCONNECT FUEL TANK BREATHER TUBE


    1. A01FSZI

      Loosen the hose clamp and disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.

    2. A01FQWX

      Disconnect the fuel tank breather tube from the 2 hose clamps.

  8. DISCONNECT CHARCOAL CANISTER OUTLET HOSE


    1. A01FRG0

      Disconnect the charcoal canister outlet hose from the fuel tank filler pipe sub-assembly.

  9. REMOVE REAR SUSPENSION MEMBER BRACE

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  10. REMOVE FUEL TANK ASSEMBLY


    1. A01FTQ7E01

      Using an engine lifter and attachments, support the fuel tank assembly.

      Text in Illustration
      A01FTNO Bolt
      A01FRJI Nut

    2. Remove the 2 nuts, 4 bolts and 2 No. 1 fuel tank bands.

    3. Using an engine lifter, lower the fuel tank assembly and remove it.

  11. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01FUXQ

      Remove the No. 1 fuel evaporation tube sub-assembly from the fuel tank assembly.

  12. REMOVE CHARCOAL CANISTER OUTLET HOSE


    1. A01FQY2

      Remove the charcoal canister outlet hose and No. 4 fuel tube clamp from the fuel tank assembly.

  13. REMOVE FUEL TUBE


    1. A01FU7YE01
      Text in Illustration
      *1 Fuel Tank Return Tube
      *2 Fuel Tank Main Tube Sub-assembly

      Detach the clamp and remove the fuel tank return tube and fuel tank main tube sub-assembly from the fuel tank assembly.

    2. Remove the No. 5 fuel tube clamp from the fuel tank assembly.

  14. REMOVE FUEL TANK CUSHION


    1. A01FRCC

      Remove the 5 No. 6 fuel tank cushions from the fuel tank assembly.

    2. A01FQ4WE01
      Text in Illustration
      *1 Fuel Tank Bracket
      *2 Fuel Tank Cushion
      *3 Fuel Tank Cushion Set
      *a RH side
      *b LH side

      Remove the fuel tank bracket, 2 fuel tank cushions and fuel tank cushion set from the fuel tank assembly.

  15. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY


    1. A01FSCDE01
      Text in Illustration
      *1 No. 1 Fuel Tank Protector Sub-assembly
      *2 No. 2 Fuel Tank Protector
      *3 No. 3 Fuel Tank Protector

      Remove the No. 1 fuel tank protector sub-assembly from the fuel tank assembly.

    2. Remove the No. 2 fuel tank protector and No. 3 fuel tank protector from the fuel tank assembly.