FRONT SHOCK ABSORBER INSTALLATION


  1. INSTALL FRONT SHOCK ABSORBER ASSEMBLY


    1. A01FSCCE11
      Text in Illustration
      *a Recessed Part

      Install the front coil spring insulator lower to the front shock absorber so that both of the recessed parts are aligned.

    2. A01FR7YE01

      Secure SST in a vise.

      SST
      09727-30021   ( 09727-00010, 09727-00021, 09727-00031 )
    3. A01FRRNE04
      Text in Illustration
      *a Correct
      *b Incorrect

      Attach the arm of SST to the diameter of the coil spring.

      CAUTION:


      • Make sure that the coil spring is installed so that the distance between the upper and lower hooks of SST is at the maximum.

      • Make sure that the claws of the hooks are securely attached.

    4. Using SST, compress the coil spring.

      CAUTION:


      • If the coil spring bends during the compression, immediately stop the compression and reinstall SST.

      • Do not compress the spring until the coil springs contact each other.

      • Do not use an impact wrench.

    5. A01FRVWE01
      Text in Illustration
      *1 Spring Lower Seat

      Install the front coil spring so that the end comes to the stepped portion of the spring lower seat.

    6. A01FUL3E19
      Text in Illustration
      *1 Bolt
      *2 Front Suspension Support Sub-assembly
      *3 Front Spring Bumper
      *4 Front Coil Spring Upper Insulator
      *5 Cutout

      Install the front spring bumper on the front suspension support sub-assembly.

    7. Align the bolt of the front suspension support sub-assembly and the cutout of the front coil spring insulator upper, and install the front coil spring insulator upper on the front suspension support sub-assembly.

    8. Align the width across flat of the piston rod end and front suspension support sub-assembly to install the front shock absorber.

    9. Install the actuator support bracket to the front shock absorber.

    10. Temporarily tighten a new lock nut to the front shock absorber.

    11. A01FVNKE06
      Text in Illustration
      *a Outside of the Vehicle
      A01FRJI Front of the Vehicle

      Adjust the front suspension support sub-assembly so that the bolts come to the positions as shown in the illustration, and remove the SST from the front coil spring.

      Note


      • Do not use an impact wrench.

      • Make sure that the width across flat on the piston rod end is located parallel to the shock absorber bush.

      • Make sure of the direction of the front suspension support sub-assembly when removing the SST.

  2. TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING


    1. Install the front shock absorber with front coil spring on the vehicle by tightening the 3 nuts on the suspension support side.

      Torque:
      67 N*m  { 683 kgf*cm, 49 ft.*lbf }

    2. Insert the bolt from the rear of the vehicle, and install the front shock absorber lower side on the front suspension lower arm.

    3. Temporarily tighten the nut while holding the bolt.

    4. Tighten a new lock nut.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

  3. INSTALL ABSORBER CONTROL ACTUATOR


    1. A01FRBHE08
      Text in Illustration
      *a 40°

      Check that the control rod of the front shock absorber is in the position shown in the illustration.

      Note

      If the control rod is not in the position shown in the illustration, turn the control rod to adjust the position before installing the absorber control actuator.

    2. A01FU6HE01
      Text in Illustration
      *a 40°

      Install the absorber control actuator to the actuator support bracket.

    3. Turn the actuator clockwise 40° until a click is felt.

      Note


      • Before turning the actuator, make sure to check that the actuator output shaft and control rod are securely connected.

      • Do not turn the actuator more than 40°.

      • Do not drop the absorber control actuator. If it is dropped, replace it with a new one.

  4. INSTALL UPPER SHOCK ABSORBER CAP


    1. Connect the connector.

    2. Install the upper shock absorber cap with the 3 nuts.

      Torque:
      20 N*m  { 200 kgf*cm, 14 ft.*lbf }

  5. CONNECT FRONT SUSPENSION UPPER ARM ASSEMBLY


    1. Install the steering knuckle to the front suspension upper arm, and tighten it with the castle nut.

      Torque:
      87 N*m  { 887 kgf*cm, 64 ft.*lbf }

    2. Install a new clip to the steering knuckle.

      Note

      Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

  6. CONNECT SKID CONTROL SENSOR WIRE


    1. Install the skid control sensor to the front shock absorber with coil spring with the bolt.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Note


      • Do not twist the skid control sensor while installing.

      • Be careful not to deform the bracket of the front shock absorber with coil spring when installing the bolt.

  7. STABILIZE SUSPENSION


    1. A01FTDK

      Install the front wheels.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    2. Lower the vehicle and bounce it up and down several times to stabilize the front suspension.

    3. Remove the front wheels.

    4. Jack up the front suspension lower arm placing a wooden block in between. Apply a load to the front suspension so that the front suspension lower arm is placed in a horizontal position.

  8. FULLY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING


    1. Fully tighten the bolt on the lower side of the front shock absorber while holding the nut.

      Torque:
      108 N*m  { 1101 kgf*cm, 80 ft.*lbf }

  9. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  10. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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