REAR DOOR WINDOW FRAME MOULDING REMOVAL

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. A01FDCZ

      Detach the 2 clips and 5 claws.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

  4. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. A01FG1B

      Detach the 3 claws and remove the rear door inside handle bezel plug.

  5. REMOVE REAR DOOR HOLE COVER


    1. Remove the rear door hole cover.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A01FF4Y

      Remove the 3 screws.

    2. Detach the 8 clips.

    3. A01FH55E01

      Detach the reference boss in the direction indicated by the arrow in the illustration.

    4. Using a screwdriver, detach the 3 claws and remove the rear door trim board.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Reference Boss
      *2 Protective Tape

    5. Disconnect each connector.

    6. A01FFSV

      Disconnect the rear door lock remote control cable and rear door inside locking cable.

  7. REMOVE REAR DOOR NO. 1 STIFFENER CUSHION


    1. A01FIHY

      Remove the rear door No. 1 stiffener cushion.

  8. REMOVE REAR DOOR TRIM COVER LH


    1. A01FHVA

      Detach the 6 clips and remove the rear door trim cover.

  9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. A01FHZ3

      Remove the rear door inner glass weatherstrip.

  10. REMOVE REAR SIDE CURTAIN ASSEMBLY LH (w/ Rear Sunshade)


    1. A01FHHJ

      Detach the 4 claws and 2 clips and remove the rear side curtain.

  11. REMOVE REAR DOOR FRAME GARNISH LH


    1. A01FF4V

      Detach the 2 clips and remove the rear door frame garnish.

  12. REMOVE REAR DOOR ARMREST SET BRACKET LH


    1. A01FENC

      Remove the 2 screws and rear door armrest set bracket.

  13. REMOVE REAR NO. 2 SPEAKER ASSEMBLY


    1. A01FH1W

      Disconnect the connector.

    2. Remove the screw.

    3. Detach the clamp and remove the rear No. 2 speaker assembly.

      Note

      Do not touch the cone of the speaker.

  14. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. A01FHXE

      Pull out the rear door lock remote control cable and rear door inside locking cable from the rear door service hole cover, and then remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  15. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH


    1. Temporarily install the rear power window regulator switch assembly with rear door armrest base panel.

    2. Connect the cable to the negative (-) battery terminal.

    3. Move the rear door window regulator so that the rear door glass channel can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. Remove the rear power window regulator switch assembly with rear door armrest base panel.

    6. A01FF9Z

      Partially remove the rear door glass run as shown in the illustration.

    7. A01FG9X

      Remove the screw and 2 bolts.

    8. A01FHNS

      Remove the rear door rear lower window frame together with the rear door glass run as shown in the illustration.

    9. A01FFI2

      Remove the rear door rear lower window frame from the rear door glass run.

  16. REMOVE REAR DOOR QUARTER WINDOW GLASS LH


    1. A01FI7O

      Remove the rear door quarter window glass.

  17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. A01FILL

      Remove the rear door glass from the rear door window regulator as shown in the illustration.

      Note

      Do not damage the door glass.

  18. REMOVE REAR DOOR GLASS RUN LH


    1. Remove the front side of the rear door glass run.

  19. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH


    1. A01FI37E01

      Put protective tape around the rear door belt moulding.

    2. Detach the 4 claws and remove the rear door belt moulding.

  20. REMOVE REAR DOOR WEATHERSTRIP LH


    1. A01FG6A

      Remove the upper part of the rear door weatherstrip so that the moulding can be removed.

  21. REMOVE REAR DOOR FRONT BELT MOULDING END COVER LH

    Tech Tips

    When removing the rear door front belt moulding end cover, heat the rear door panel and rear door front belt moulding end cover using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Belt Moulding End Cover 20 to 30°C (68 to 86°F)

    Note

    Do not heat the rear door panel or rear door front belt moulding end cover excessively.


    1. A01FEVGE01
      Text in Illustration
      *1 Protective Tape
      *2 Double-sided Tape

      Put protective tape around the rear door front belt moulding end cover.

    2. Using a moulding remover, detach the 2 clips.

    3. Detach the double-sided tape to remove the rear door front belt moulding end cover.

  22. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Tech Tips

    When removing the rear door front window frame moulding, heat the rear door panel and rear door front window frame moulding using a heat light.

    Standard
    Item Temperature
    Rear Door Panel 40 to 60°C (104 to 140°F)
    Rear Door Front Window Frame Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the rear door panel or rear door front window frame moulding excessively.


    1. A01FEA5E01
      Text in Illustration
      *1 Protective Tape
      *2 Double-sided Tape
      *3 Butyl Tape

      Put protective tape around the rear door front window frame moulding.

    2. Using a moulding remover, detach the clip.

    3. Detach the double-sided tape and butyl tape, and then detach the guide and remove the rear door front window frame moulding.

  23. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY LH


    1. Put a 4 mm (0.157 in.) drill bit into a drill.

    2. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.

      Tech Tips

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the 8 rivets and drill off the flanges of the 8 rivets.

      CAUTION:

      Be careful of the drilled rivet as it may become hot.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

    4. Detach the 2 clips and remove the rear door window frame moulding.

    5. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

      A01FII2E01
      Standard
      Area Specified Condition
      A 5 mm (0.197 in.)