HEADLIGHT ASSEMBLY (for LED Headlight) DISASSEMBLY

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A01FDOX

      Turn the headlight cord LH in the direction indicated by the arrow in the illustration and remove the socket.

    2. Remove the front turn signal light bulb from the headlight cord LH.

  2. REMOVE FRONT BUMPER SIDE SUPPORT LH


    1. A01FEMA

      Remove the 2 screws and front bumper side support LH from the headlight unit.

  3. REMOVE NO. 2 FRONT BUMPER SIDE SUPPORT LH


    1. A01FGLD

      Remove the 2 screws and No. 2 front bumper side support LH from the headlight unit.

  4. REMOVE HEADLIGHT LENS LH

    A01FF18E01

    1. Using a T20H "TORX" driver, remove the "TORX" screw.

      Text in Illustration
      *1 "TORX" Screw

    2. Remove the 4 screws.

    3. A01FJ19

      Using a dryer, heat the backside of the headlight unit.

      Note

      If the headlight is heated unevenly, it will deform or melt.

    4. A01FDUQ

      Detach the 8 claws and remove the headlight lens LH from the headlight unit.

      Note


      • Wear rubber gloves when handling the headlight lens LH.

      • Do not touch the headlight lens LH or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

      • If there are fingerprints on the back of the lens, replace the headlight lens LH.

      • Do not allow dirt or foreign matter on the headlight lens LH.

      Tech Tips

      If the lens cannot be removed even after heating, using a screwdriver with its tip wrapped in tape, lift the lens. Be careful not to damage the headlight unit and headlight lens LH.

  5. REMOVE HEADLIGHT LENS GASKET


    1. Remove the headlight lens gasket from the headlight unit.

  6. REMOVE HEADLIGHT UNIT LH


    1. A01FEV2

      Remove the 3 screws and headlight unit LH from the headlight unit.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Connector

      Note


      • Do not touch the headlight unit LH or the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    2. Disconnect the connector.

  7. REMOVE LIGHT CONTROL ECU


    1. A01FH84

      Remove the 2 screws and light control ECU from the headlight unit.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Connector

    2. Disconnect the connector.

  8. REMOVE LIGHT CONTROL ECU


    1. A01FHY1

      Remove the 2 screws and light control ECU from the headlight unit.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Connector

    2. Disconnect the connector.

  9. REMOVE LIGHT CONTROL ECU (w/ Night View System)


    1. A01FFL3

      Remove the 2 screws and light control ECU from the headlight unit.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Connector

    2. Disconnect the connector.

  10. REMOVE HEADLIGHT SUB-ASSEMBLY LH (w/ Night View System)


    1. A01FIPZ

      Remove the 3 screws and gear from the headlight unit.

    2. A01FH8P

      Remove the 2 screws and the plate, and remove the connected gears from the aiming screw.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Cable
    3. A01FFOD

      Remove the 2 screws and lens from the headlight unit.

      Note


      • Do not touch the lens with bare hands.

      • If there are fingerprints on the lens, wipe them off with a soft cloth.

    4. A01FIMK

      Remove the 2 screws and aluminum surfaces from the headlight unit.

      Note


      • Do not touch the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    5. A01FIGHJ01

      Remove the 2 screws.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Connector

    6. Disconnect the 2 connectors.

    7. Before removing the headlight sub-assembly LH, measure dimensions A in the diagram and take a note.

    8. A01FEKD

      Rotate the 2 aiming screws counterclockwise and remove the headlight sub-assembly LH from the headlight unit.

      Note


      • Do not touch the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

  11. REMOVE HEADLIGHT LED UNIT ASSEMBLY LH


    1. A01FH8P

      Remove the 2 screws and the plate, and remove the connected gears from the aiming screw.

      Text in Illustration
      A01FGIV Screw
      A01FJ4N Cable
    2. A01FFOD

      Remove the 2 screws and lens from the headlight unit.

      Note


      • Do not touch the lens with bare hands.

      • If there are fingerprints on the lens, wipe them off with a soft cloth.

    3. A01FIMK

      Remove the 2 screws and aluminum surfaces from the headlight unit.

      Note


      • Do not touch the aluminum surfaces with bare hands.

      • If there are fingerprints on the aluminum surfaces, wipe them off with a soft cloth.

    4. A01FGB5

      Remove the 2 screws and plate from the headlight unit.

    5. A01FINYJ01

      Disconnect the 3 connectors.

    6. Before removing the headlight LED unit assembly LH, measure dimensions A and B in the diagram and take a note.

    7. A01FFMS

      Rotate the 2 aiming screws counterclockwise.

    8. Detach the 2 claws and remove the headlight LED unit assembly LH from the headlight unit.

      Note

      Wear rubber gloves when handling the headlight LED unit assembly LH.

  12. REMOVE HEADLIGHT SWIVEL MOTOR LH


    1. A01FFTD

      Remove the screw.

    2. Move the headlight swivel motor LH as shown in the illustration and remove it from the headlight LED unit assembly LH.

  13. REMOVE HEADLIGHT CORD LH


    1. A01FI06

      Disconnect the connector.

    2. Detach the guide and remove the headlight cord LH from the headlight unit.