FRONT DOOR LOCK INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart Click here.


  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. Install the front door inside locking cable.

    2. Attach the 3 claws to close the cover.

  2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. Install the front door lock remote control cable.

  3. INSTALL FRONT DOOR LOCK ASSEMBLY LH

    Note


    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A01FEHRE01
      Text in Illustration
      *A w/o Double Locking System
      *B w/ Double Locking System

      Insert the front door lock open rod to the front door lock assembly.

    4. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    5. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    6. Connect the connector.

  4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH


    1. Using a T30 "TORX" socket wrench, install the front door outside handle cover together with the front door lock cylinder with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the hole plug.

  5. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. Attach the guide to install the front door rear lower frame.

    2. Install the 2 bolts.

  6. INSTALL FRONT DOOR GLASS RUN LH


    1. Install the front door glass run.

  7. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.

    2. Connect the cable to the negative (-) battery terminal.

    3. Operate the front door window regulator so that the front door glass can be installed.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. Remove the power window regulator master switch assembly with front door armrest base panel.

    6. A01FJ1YE01

      Insert the front door glass into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.

    7. Install the front door glass with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  8. INSTALL FRONT DOOR SERVICE HOLE COVER LH


    1. Apply new butyl tape to the front door panel.

    2. A01FDS7E01
      Text in Illustration
      *a Reference Point

      Pass the front door inside locking cable and front door lock remote control cable through a new front door service hole cover, and then attach the front door service hole cover using the reference points on the front door panel.

      Tech Tips


      • Securely install the front door service hole cover to prevent wrinkles and air bubbles.

      • There should be no wrinkles or folds after installing the front door service hole cover.

      • After installing the front door service hole cover, check the seal quality.

  9. INSTALL FRONT DOOR ARMREST SET BRACKET LH


    1. Install the front door armrest set bracket with the 2 screws.

  10. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH


    1. Install the front door inner glass weatherstrip.

  11. INSTALL DOOR FRAME GARNISH LH


    1. Attach the 2 clips to install the door frame garnish.

  12. INSTALL FRONT DOOR TRIM COVER LH


    1. Attach the 5 clips to install the front door trim cover.

  13. INSTALL FRONT DOOR NO. 1 STIFFENER CUSHION


    1. Install the front door No. 1 stiffener cushion.

  14. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. Connect the front door lock remote control cable and front door inside locking cable.

    2. Connect each connector.

    3. A01FFWHE01
      Text in Illustration
      *1 Reference Boss

      Attach the 4 claws to install the front door trim board to the front door inner glass weatherstrip.

    4. Attach the reference boss in the direction indicated by the arrow in the illustration.

    5. Attach the 9 clips to install the front door trim board.

    6. Install the 3 screws.

  15. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. Attach the claw to install the courtesy light assembly.

  16. INSTALL FRONT DOOR HOLE COVER


    1. Install the front door hole cover.

  17. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. Attach the 3 claws to install the front door inside handle bezel plug.

  18. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. Attach the 5 claws and 2 clips to install the power window regulator master switch assembly with front door armrest base panel.

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  20. CHECK SRS WARNING LIGHT

    Click here