GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR REAR END COVER


    1. A01FE2E

      Remove the 3 nuts and generator rear end cover.

  2. REMOVE GENERATOR TERMINAL INSULATOR


    1. A01FIHN

      Remove the terminal insulator from the generator coil.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01FHUA

      Remove the 2 screws and brush holder from the generator coil.

  4. REMOVE GENERATOR COIL ASSEMBLY


    1. A01FISJ

      Remove the 4 bolts.

    2. A01FEOUE11
      Text in Illustration
      *a Turn
      *b Hold

      Using SST, remove the generator coil.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  5. REMOVE GENERATOR PULLEY WITH CLUTCH


    1. Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

      Note

      Do not reuse the generator pulley cap.

    2. Mount the drive end frame in a vise tightly.

    3. A01FE8WE04
      Text in Illustration
      *1 SST (A)
      *2 SST (B)

      Confirm SST (A) and (B) shown in the illustration.

      SST
      09820-63021
    4. A01FE1XE03
      Text in Illustration
      *1 Rotor Shaft
      *2 SST (A)

      Place the rotor shaft end into SST (A).

    5. A01FIZ6E02
      Text in Illustration
      *1 Generator Pulley with Clutch
      *2 SST (B)
      *3 SST (A)

      Fit SST (B) to the generator pulley with clutch.

    6. A01FHXUE02
      Text in Illustration
      *1 SST (B)
      *2 SST (A)

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note


      • Check that the drive end frame is secured in the vise tightly.

      • Hold SST (A) tightly during the operation.

    7. Remove SST from the generator assembly.

    8. Remove the generator pulley with clutch from the rotor shaft.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01FHHNE01

      Remove the generator washer.

    2. A01FGSTE01

      Remove the generator rotor assembly.

  7. INSPECT GENERATOR ROTOR BEARING


    1. A01FEEB

      Check that the generator rotor bearing is not rough or worn.

      If necessary, replace the generator rotor bearing.

  8. REMOVE GENERATOR ROTOR BEARING


    1. A01FIME

      Remove the 4 screws and retainer plate from the drive end frame.

    2. A01FEDZE01

      Using SST and a hammer, tap out the generator rotor bearing from the drive end frame.

      SST
      09950-60010   ( 09951-00470 )
      09950-70010   ( 09951-07100 )