COMPRESSOR (for AWD) REASSEMBLY


  1. INSTALL MAGNET CLUTCH ASSEMBLY

    A01FFLQ

    1. Install the magnet clutch stator with the parts shown in the illustration matched.

    2. A01FEJY

      Using a snap ring expander, install a new snap ring with the chamfered side facing up.

    3. Connect the connector.

    4. A01FDF1

      Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.

      Note

      Do not damage the seal cover of the bearing when installing the snap ring.

    5. Install the compressor washer(s) and magnet clutch hub.

      Note

      Do not change the combination of the compressor washer(s) used before disassembly.

    6. A01FFZXE01

      Using SST, hold the magnet clutch hub and install the bolt.

      SST
      09985-00260
      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note

      Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.

  2. INSTALL COOLER BRACKET


    1. Install the cooler bracket with the screw.

    2. Attach the clamp.

  3. INSPECT MAGNET CLUTCH CLEARANCE


    1. A01FEAL

      Clamp the cooler compressor assembly in a vise.

    2. Connect the battery positive (+) lead to terminal 1 of the magnet clutch connector. Turn the magnet clutch on and off by connecting and disconnecting the battery negative (-) lead to and from the ground wire and measure the clearance.

      Standard Clearance
      0.26 to 0.60 mm (0.010 to 0.024 in.)

      If the measured value is not within the standard range, remove the magnet clutch hub and adjust the clearance using compressor washers to obtain the standard clearance.

      Compressor washer thickness
      0.1 mm (0.004 in.)
      0.3 mm (0.012 in.)
      0.5 mm (0.020 in.)

      Note

      Be sure to perform the adjustment with 3 magnet clutch washers or less.

    3. Remove the cooler compressor assembly from the vise.