AIR CONDITIONING UNIT DISASSEMBLY

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. REMOVE BLOWER ASSEMBLY

    Click here

  2. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. for Standard:


      1. Disconnect the connectors.

      2. Remove the air conditioning harness assembly as shown in the illustration.

        A01FE13

    2. for 3 Zone Type:


      1. Disconnect the connectors.

      2. Remove the air conditioning harness assembly as shown in the illustration.

        A01FF69

  3. REMOVE AIR CONDITIONING TUBE ASSEMBLY


    1. A01FFGXE01
      Text in Illustration
      *1 Packing

      Remove the packing.

    2. A01FDO2E01
      Text in Illustration
      *1 Butyl Tape

      Remove the butyl tape.

    3. A01FEPM

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts, air conditioning tube assembly.

    4. Remove the 2 O-rings from the air conditioning tube assembly.

  4. REMOVE COOLER EXPANSION VALVE

    A01FEWC

    1. Remove the cooler expansion valve.

  5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

    A01FIMRE01
    Text in Illustration
    *1 Clamp

    1. Detach the 3 claws and remove the clamp.

    2. Remove the heater unit sub-assembly as shown in the illustration.

  6. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01FDN1

      Remove the 2 screws and No. 1 air conditioning radiator damper servo sub-assembly.

  7. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for RH Side)


    1. A01FITZ

      Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  8. REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01FFAW

      Remove the 3 screws and No. 3 air conditioning radiator damper servo sub-assembly.

  9. REMOVE NO. 5 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for 3 Zone Type)


    1. A01FGFK

      Remove the 3 screws and No. 5 air conditioning radiator damper servo sub-assembly.

  10. REMOVE NO. 7 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01FDRU

      Remove the 2 screws and No. 7 air conditioning radiator damper servo sub-assembly.

  11. REMOVE NO. 6 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01FGBB

      Remove the 3 screws and No. 6 air conditioning radiator damper servo sub-assembly.

  12. REMOVE NO. 4 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY


    1. A01FFKM

      Remove the 2 screws and No. 4 air conditioning radiator damper servo sub-assembly.

  13. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for LH Side)


    1. A01FFVX

      Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

  14. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. Remove the 5 screws.

    2. Detach the 5 claws and remove the air duct.

      A01FI7VE01
      Text in Illustration
      *1 Air Duct - -
    3. A01FHET

      Remove the No. 1 cooler evaporator sub-assembly.

    4. A01FDO5

      Remove the 2 O-rings from the evaporator.

  15. REMOVE COOLER THERMISTOR


    1. A01FJ2V

      Remove the cooler thermistor (front evaporator temperature sensor).