STARTER REASSEMBLY


  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    1. A01FIQP

      Apply high-temperature grease to the drive lever set pin as shown in the illustration.

      Text in Illustration
      A01FGIV High-temperature Grease
    2. A01FI9FE09
      Text in Illustration
      *1 Drive Lever Set Pin
      *2 Starter Center Bearing Clutch

      Install the drive lever set pin onto the starter center bearing clutch.

    3. Install the starter center bearing clutch with drive lever set pin to the starter drive housing.

  2. INSTALL PLANETARY GEAR


    1. A01FHUEE04

      Apply high-temperature grease to the planetary gears and planetary shaft pins.

      Text in Illustration
      A01FGIV High-temperature Grease

    2. Install the 3 planetary gears.

  3. INSTALL STARTER ARMATURE ASSEMBLY


    1. A01FEAKE08
      Text in Illustration
      *1 Snap Ring
      *2 Plate Washer
      *3 Bearing
      A01FGIV High-temperature Grease

      Apply high-temperature grease to the plate washer, a new snap ring and the bearing.

    2. Hold the starter commutator end frame assembly in a vise between aluminum plate.

      Note

      Do not overtighten the vice.

    3. Install the starter armature to the commutator end frame.

    4. Using snap ring pliers, install the plate washer and snap ring.

      Note


      • Be sure to install the snap ring in the armature shaft groove securely.

      • Be sure to properly install the snap ring because it easily expands.

    5. A01FEJBE32
      Text in Illustration
      *1 Length

      Using a vernier caliper, measure the snap ring length.

      Maximum length
      5.0 mm (0.197 in.)

      If the length is more than the maximum, replace the snap ring with a new one.

  4. INSTALL STARTER COMMUTATOR END FRAME COVER


    1. Install the starter commutator end frame cover to the starter commutator end frame.

  5. INSTALL STARTER ARMATURE PLATE


    1. Insert the starter armature plate into the starter yoke.

    2. A01FIYBE29
      Text in Illustration
      *1 Protrusion
      *2 Cutout

      Align the cutout of the plate with the inside protrusion of the starter yoke, and install the plate.

  6. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A01FFRYE06
      Text in Illustration
      *1 Rubber
      *2 Cutout

      Align the rubber of the starter commutator end frame with the cutout of the starter yoke.

    2. Install the starter yoke onto the starter commutator end frame.

      Note

      The magnet of the starter yoke assembly may attract the starter armature when the starter commutator end frame assembly is installed, causing magnet breakage.

  7. INSTALL STARTER YOKE ASSEMBLY


    1. A01FH0IE06
      Text in Illustration
      *1 Keyway
      *2 Key

      Align the key located on the starter yoke with the keyway of the starter housing.

    2. Install the starter yoke with the 2 through bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  8. INSTALL REPAIR SERVICE STARTER KIT


    1. A01FDNDE07

      Apply high-temperature grease to the plunger and hook as shown in the illustration.

      Text in Illustration
      A01FGIV High-temperature Grease

    2. Hang the plunger hook of the repair service starter kit on the drive lever.

    3. Install the plunger and return spring.

    4. Install the repair service starter kit with the 2 screws.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    5. Connect the lead wire to terminal C with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }