OIL PUMP INSTALLATION


  1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Remove any old packing material remaining on the sealing surfaces before applying seal packing.

    2. Clean and degrease the contact surfaces of the timing chain cover, cylinder head and cylinder block, and confirm that no oil, moisture or other foreign matter remains on the surfaces.

      A01FFJYE01
      Text in Illustration
      *1 Cylinder Head and Cylinder Block *2 Timing Chain Cover
      A01FHQY Area to be cleaned and degreased - -

      Note

      Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by A in the illustration.

    3. Install a new gasket.

    4. A01FGYWE03
      Text in Illustration
      *a 3.0 mm (0.118 in.) or more

      Apply seal packing in a continuous line to the engine unit as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 mm (0.118 in.) or more

      Note


      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add engine oil for at least 2 hours after installing the chain cover.

      • Do not start the engine for at least 2 hours after installing the chain cover.

    5. Apply seal packing in a line to the timing chain cover as shown in the following illustration.

      A01FEYWE01
      Text in Illustration
      *a 3.0 to 4.0 mm (0.118 to 0.157 in.) *b 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      *c 6.0 mm (0.236 in.) or more *d 4.5 mm (0.177 in.) or more
      *e 20 mm (0.787 in.) *f

      Dashed line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *g

      Alternate long and short dashed line area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)

      		 *h

      Continuous line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *i

      Diagonal line area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 - -
      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Diagonal Line Area 6.0 mm (0.236 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Continuous Line Area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Dashed Line Area 3.5 mm (0.138 in.) or more

      • a - a: 3.0 to 4.0 mm (0.118 to 0.158 in.)

      • b - b: 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Alternate Long and Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note


      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add the engine oil for at least 2 hours after installing.

      • Do not start the engine for at least 2 hours after installing.

    6. A01FDYXE05
      Text in Illustration
      *1 Drive Rotor Spline
      *2 Crankshaft

      Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the chain cover to the crankshaft.

    7. A01FDNC

      Temporarily tighten the timing chain cover with the 25 bolts and 2 nuts.

      Text in Illustration
      A01FGIV Bolt A
      A01FJ4N Bolt B
      A01FI67 Nut
      A01FIHD Bolt C
      Bolt Length
      Item Specified Condition
      Bolt A 50 mm (1.97 in.)
      Bolt B 28 mm (1.102 in.)
      Bolt C 55 mm (2.17 in.)

      Note

      Make sure that there is no oil on the bolt threads.

    8. A01FHWXE03

      Fully tighten the 3 bolts shown in the illustration.

      Torque:
      for bolt A
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
      for bolt B
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    9. A01FGQZ

      Fully tighten the 3 bolts shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    10. A01FDDTE02
      Text in Illustration
      *1 Nut

      Fully tighten the 7 bolts and 2 nuts shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts and nuts in order from upper to lower as shown in the illustration.

    11. A01FIJZ

      Fully tighten the 12 bolts shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the bolts in order from lower to upper as shown in the illustration.

    12. Install the wiring harness clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL TIMING CHAIN CASE OIL SEAL


    1. Apply MP grease to the lip of a new oil seal.

      Note

      Keep the lip free of foreign matter.

    2. A01FI9VE01

      Using SST and a hammer, tap in the oil seal until its surface is flush with the timing chain case edge.

      SST
      09223-22010
      09506-35010

      Note


      • Keep the lip free of foreign matter.

      • Do not tap the oil seal at an angle.

  3. INSTALL SPARK PLUG TUBE GASKET


    1. A01FIM1E07
      Text in Illustration
      *a Before cutting off
      *b After cutting off
      A01FE8R Area to be cut off

      Using a cutter, cut off the sealing part of the removed plug tube gasket.

    2. A01FGZJE08
      Text in Illustration
      *1 Plug tube gasket without sealing part
      *2 New plug tube gasket
      *3 Claw

      Using a plug tube gasket which has had the sealing part cut off, uniformly press in a new plug tube gasket all the way.

      Note


      • Keep the lip free of foreign matter.

      • Do not tap on the oil seal at an angle.

      Tech Tips

      If a plug tube gasket that will be used to install a new gasket is deformed, and cannot be positioned on a new gasket, correct the deformation using pliers.

    3. Return the claws of the ventilation baffle plate to their original positions.

  4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01FH32E01
      Text in Illustration
      *a 2.0 to 3.0 mm
      A01FGIV Seal Packing

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the head cover within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. Install 3 new gaskets to the camshaft bearing caps.

    3. Install a new gasket to the head cover.

    4. A01FFYVE01

      Apply adhesive 1324 to the threads of the 11 cylinder head cover bolts indicated by the black arrows in the illustration.

      Text in Illustration
      A01FGIV Apply adhesive 1324 to these bolts

    5. Install the head cover with the 14 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolts except A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. A01FFAKE02
      Text in Illustration
      *a 2.0 to 3.0 mm
      A01FGIV Seal Packing

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the head cover within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. Install 3 new gaskets to the camshaft bearing caps.

    3. Install a new gasket to the head cover.

    4. A01FHPVE01

      Apply adhesive 1324 to the threads of the 11 cylinder head cover bolts indicated by the black arrows in the illustration.

      Text in Illustration
      A01FGIV Apply adhesive 1324 to these bolts

    5. Install the head cover with the 12 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolts except A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  6. INSTALL FUEL TUBE SUB-ASSEMBLY


    1. Install the 2 bolts and fuel tube sub-assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL NO. 2 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note

      Do not touch the mesh when installing the oil control valve filter.

    2. A01FGGSE05
      Text in Illustration
      *1 Oil Pipe Union
      *2 Oil Check Valve Bolt

      Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side).

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the oil check valve bolt.

    4. Tighten the oil pipe union (on the head cover side).

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

    5. Tighten the oil check valve bolt (on the cylinder head side).

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using nippers or similar tools.

  8. INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note

      Do not touch the mesh when installing the oil control valve filter.

    2. A01FFOME06
      Text in Illustration
      *1 Oil Pipe Union
      *2 Oil Check Valve Bolt

      Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side).

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the oil check valve bolt.

    4. Tighten the oil pipe union (on the head cover side).

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

    5. Tighten the oil check valve bolt (on the cylinder head side).

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using nippers or similar tools.

  9. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. for 2WD:


      1. Using an E6 "TORX" socket wrench, install the stud bolts as shown in the illustration.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
        A01FEBXE10
        Text in Illustration
        *a Timing Chain Cover *b Cylinder Block Lower
      2. A01FGKWE01

        Install the baffle plate with the 8 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

        Tech Tips

        Temporarily tighten the 8 bolts. Fully tighten 2 bolts A shown in the illustration before tightening the other bolts.

      3. Install a new gasket and the oil strainer with the 3 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. for AWD:


      1. Using an E6 "TORX" socket wrench, install the stud bolts as shown in the illustration.

        Torque:
        4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
        A01FEFYE01
        Text in Illustration
        *a Timing Chain Cover *b Oil Pan Lower
      2. A01FIAQE01

        Install the baffle plate with the 7 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

        Tech Tips

        Temporarily tighten the 7 bolts. Fully tighten 2 bolts A as shown in the illustration before tightening the other bolts.

      3. Install a new gasket and the oil strainer with the bolt and 2 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Install 2 new O-rings.

  10. INSTALL OIL PAN SUB-ASSEMBLY


    1. When replacing a stud bolt, install it by using an E6 "TORX" socket wrench.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
      A01FFJ3E01
      Text in Illustration
      *A for 2WD *B for AWD
    2. A01FFS6E04
      Text in Illustration
      *A for 2WD
      *B for AWD
      *1 Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.156 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A01FHBSE05
      Text in Illustration
      *A for 2WD
      *B for AWD
      *1 Bolt A
      *2 Bolt B
      *3 Bolt C
      *4 Bolt D
      *5 Nut

      Install the oil pan with the 16 bolts and 2 nuts.

      Torque:
      for bolt A
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      except bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Standard Bolt
      Item Length
      Bolt A 16 mm (0.630 in.)
      Bolt B 25 mm (0.984 in.)
      Bolt C 45 mm (1.77 in.)
      Bolt D 93 mm (3.66 in.)

  11. INSTALL OIL WITH STRAINER PIPE SUB-ASSEMBLY (for AWD)


    1. Install a new gasket and the oil with strainer pipe with the 3 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  12. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01FF5SE03
      Text in Illustration
      *A for 2WD
      *B for AWD
      *1 Seal Packing

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      4.0 to 6.0 mm (0.156 to 0.236 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. for 2WD:


      1. A01FIXU

        Install the oil pan with the 15 bolts and 2 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        Text in Illustration
        A01FGIV Bolt
        A01FJ4N Nut

    3. for AWD:


      1. A01FIUC

        Install the oil pan with the 14 bolts and 2 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
        Text in Illustration
        A01FGIV Bolt
        A01FJ4N Nut

  13. INSTALL CRANKSHAFT PULLEY


    1. A01FH2PE04
      Text in Illustration
      *a Hold
      *b Turn

      Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. Using SST, install the crankshaft pulley bolt.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
      Torque:
      250 N*m  { 2549 kgf*cm, 184 ft.*lbf }

  14. INSTALL IGNITION COIL ASSEMBLY

    Tech Tips

    w/ Canister Pump Module:

    Perform "Inspection After Repairs" after replacing the ignition coil Click here.


    1. Install the 6 ignition coils with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 6 ignition coil connectors.

    3. A01FGA6E01

      Connect the 2 wire harness brackets with the 2 bolts.

      Torque:
      for bolt A
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      for bolt B
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Connect the wire harness clamp.

    5. Connect the wire harness with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  15. INSTALL WATER INLET ASSEMBLY


    1. Install a new No. 1 water inlet housing gasket and water outlet pipe O-ring.

    2. Install the water inlet assembly with the 4 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful not to allow the O-ring to get caught between parts.

    3. Connect the 5 hoses.

  16. INSTALL NO. 2 ENGINE COVER


    1. Install the No. 2 engine cover with the 3 clips.

    2. Connect the clamp.

  17. INSTALL INJECTOR DRIVER

    Note


    • Be careful not to drop or strike the injector driver.

    • The injector driver is grounded at the bolt and nut. To ensure that it is grounded, clean all oil and foreign matter from the installation areas of the injector driver and engine before installing the injector driver.


    1. Install the injector driver with the bolt and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A01FF5JE01
      Text in Illustration
      *1 Lock Lever

      Connect the 4 connectors to the injector driver. Move the lock levers in the direction indicated by the arrow to lock the 3 connectors.

  18. INSTALL NO. 1 ENGINE COVER


    1. Install the No. 1 engine cover with the 3 clips.

  19. INSTALL WATER PUMP PULLEY


    1. Temporarily install the pulley with the 4 bolts.

    2. A01FHMUE03

      Using SST, hold the pulley and tighten the 4 bolts.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  20. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. Install the pulley and cover plate with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  21. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01FF8NE06
      Text in Illustration
      *A for 2WD
      *B for AWD

      Temporarily install the V-ribbed belt tensioner assembly with the bolt A and bolt B.

    2. Temporarily install the other bolts.

    3. for 2WD:

      Tighten the 5 bolts to install the V-ribbed belt tensioner assembly.

      Torque:
      43 N*m  { 439 kgf*cm, 32 ft.*lbf }

    4. for AWD:

      Tighten the 4 bolts to install the V-ribbed belt tensioner assembly.

      Torque:
      43 N*m  { 439 kgf*cm, 32 ft.*lbf }

  22. INSTALL FUEL PUMP ASSEMBLY (for High Pressure)

    Click here

  23. INSTALL ENGINE WIRE

  24. INSTALL ENGINE ASSEMBLY

    Click here