RADIATOR REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER


    1. A01FGMK

      Remove the 4 clips and engine room side cover.

  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01FGF0

      Remove the 7 clips and cool air intake duct seal.

  3. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

  4. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01FHSPE01

      Place one hand on the rear of the cover as shown in the illustration and detach the clip near the rear. Then, place both hands on the sides of the cover and lift the cover to detach the 2 clips near the front in the order shown in the illustration to remove the cover.

      Text in Illustration
      A01FE8R Areas to place hands when lifting cover

      Note

      If the cover is lifted rearward or forward and to the right or left at the same time, the cover maybe damaged.

  5. REMOVE NO. 1 AIR CLEANER INLET


    1. A01FHG8

      Remove the bolt and No. 1 air cleaner inlet.

  6. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE


    1. A01FEMK

      Disconnect the mass air flow meter connector.

    2. Disconnect the clamp from the air cleaner.

    3. A01FDGM

      Disconnect the VSV hose.

    4. A01FDVX

      for RHD:

      Disconnect the union to check valve hose.

    5. A01FF3K

      Disconnect the 4 clamps.

    6. Remove the hose clamp and air cleaner cap with air cleaner hose.

  7. REMOVE ENGINE UNDER COVER


    1. A01FF39

      Remove the 13 screws, 3 clips and engine under cover.

  8. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug and drain the coolant.

      A01FIVGE02
      Text in Illustration
      *1 Radiator Cap *2 Radiator Drain Cock Plug
      *3 Cylinder Block Drain Cock Plug *4 Radiator Reservoir Tank

      CAUTION:

      Do not remove the radiator cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the radiator cap.

    3. Loosen the 2 cylinder block drain cock plugs.

  9. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR


    1. A01FFRK

      Remove the 2 clips and hood lock release lever protector.

  10. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. A01FGLEE01
      Text in Illustration
      *A for LHD
      *B for RHD

      Detach the clamp and disconnect the hood lock control cable.

  11. REMOVE HOOD LOCK ASSEMBLY (for LHD)


    1. A01FIP2

      Remove the 3 bolts.

    2. A01FE6L

      Remove the hood lock from the hood lock control cable.

  12. REMOVE HOOD LOCK ASSEMBLY (for RHD)


    1. A01FHOG

      Remove the 3 bolts.

    2. A01FE1D

      Remove the hood lock from the hood lock control cable.

  13. REMOVE RADIATOR RESERVOIR TANK


    1. A01FJ49E01

      Remove the reservoir tank hose from the water inlet assembly.

    2. Disconnect the wire harness clamp from the radiator reservoir tank.

    3. Remove the 2 bolts and radiator reservoir tank.

  14. REMOVE NO. 1 RADIATOR HOSE


    1. A01FEGM

      Remove the No. 1 radiator hose.

  15. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01FHMD

      Disconnect the No. 2 radiator hose from the radiator assembly.

  16. DISCONNECT NO. 2 ENGINE ROOM WIRE


    1. A01FJ23E01

      Disconnect the 6 wire harness clamps, connector and No. 2 engine room wire.

  17. DISCONNECT HOOD LOCK CONTROL CABLE COVER (w/ Cover)


    1. A01FG0K

      Detach the claw and remove the 2 screws to disconnect the hood lock control cable cover.

  18. REMOVE UPPER RADIATOR SUPPORT


    1. A01FHI5E01

      Disconnect the 5 wire harness clamps and 3 connectors.

    2. A01FHBW

      Remove the 5 bolts and upper radiator support.

  19. REMOVE HOOD LOCK CONTROL CABLE COVER (w/ Cover)


    1. A01FHUP

      Detach the guide and remove the hood lock control cable cover.

  20. SEPARATE COOLER CONDENSER ASSEMBLY


    1. A01FDRH

      Remove the 4 bolts and separate the cooler condenser assembly from the radiator assembly.

  21. REMOVE ENGINE ROOM ECU OUTLET DUCT


    1. A01FEYME06

      Remove the engine room ECU outlet duct from the engine room ECU box.

  22. REMOVE RADIATOR ASSEMBLY


    1. A01FEFHE01

      Remove the radiator assembly from the vehicle together with the cooling fan assembly.

      Note

      Make sure that the cooler condenser assembly and radiator assembly do not come into contact with each other.

    2. Remove the 2 radiator support cushions and 2 lower radiator supports.

  23. REMOVE FAN SHROUD


    1. A01FEFK

      Remove the 2 bolts and detach the claw on the upper part of the fan shroud.

    2. Detach the 2 claws on the lower part of the fan shroud and remove the fan shroud.