INTAKE MANIFOLD INSTALLATION


  1. INSTALL STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.


    1. Using an E6 "TORX" socket wrench, install the stud bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  2. INSTALL INTAKE MANIFOLD


    1. A01FIL4

      Install 2 new gaskets and the intake manifold with the 4 bolts and 4 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Text in Illustration
      A01FGIV Bolt
      A01FJ4N Nut
      A01FI67 Front

    2. Connect the intake air control valve actuator connector.

    3. w/ Swirl Control Valve Position Sensor:

      Connect the swirl control valve position sensor connector.

  3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

    Note

    Do not apply oil to the bolts for the parts listed below:

    Part
    Intake air surge tank assembly and intake manifold
    Surge tank stay and intake air surge tank assembly

    1. Install 3 new gaskets to the intake air surge tank assembly.

    2. w/ Cold Start Fuel Injector:

      Attach the fuel tube sub-assembly.

    3. w/ Swirl Control Valve Position Sensor:

      Attach the wire harness clamp.

    4. A01FIL9

      Using a 5 mm long socket hexagon wrench, install the intake air surge tank assembly with the 6 bolts B.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
      Text in Illustration
      A01FGIV Bolt A
      A01FJ4N Bolt B
      A01FI67 Nut

    5. Install the 2 nuts.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

    6. Install bolt A.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    7. Install the No. 2 surge tank stay with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    8. Install the No. 3 water by-pass pipe with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    9. Connect the PCV hose.

    10. for LHD:

      Connect the connector, union to check valve hose, water by-pass hose and 3 wire harness clamps.

    11. for RHD:

      Connect the connector, union to check valve hose, water by-pass hose and 4 wire harness clamps.

    12. w/ Cold Start Fuel Injector:

      Install the cold start fuel injector Click here

  4. INSTALL PURGE VSV


    1. Install the purge VSV with the bolt.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. Connect the 2 purge line hoses.

    3. Connect the purge VSV connector.

  5. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  6. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.