INTAKE MANIFOLD REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  5. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  6. REMOVE PURGE VSV


    1. A01FFW8

      Disconnect the purge VSV connector.

    2. Disconnect the 2 purge line hoses.

    3. Remove the bolt and purge VSV.

  7. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. w/ Cold Start Fuel Injector:

      Remove the cold start fuel injector Click here.

    2. for LHD:

      Disconnect the connector, union to check valve hose, water by-pass hose and 3 wire harness clamps.

    3. for RHD:

      Disconnect the connector, union to check valve hose, water by-pass hose and 4 wire harness clamps.

      A01FEKCE01
      Text in Illustration
      *A for LHD *B for RHD
    4. A01FF7K

      Disconnect the PCV hose.

    5. A01FHAL

      Remove the bolt and No. 3 water by-pass pipe.

    6. A01FIS2

      Remove the bolt and separate the No. 2 surge tank stay from the intake air surge tank assembly.

    7. A01FDD1E01

      Remove bolt A from the intake air surge tank assembly.

    8. Remove the 2 nuts from the intake air surge tank assembly.

    9. Using a 5 mm long socket hexagon wrench, remove the 6 bolts.

    10. A01FHG1

      w/ Swirl Control Valve Position Sensor:

      Detach the wire harness clamp.

    11. A01FGHA

      w/ Cold Start Fuel Injector:

      Detach the fuel tube sub-assembly.

    12. Remove the intake air surge tank assembly and 3 gaskets.

  8. REMOVE INTAKE MANIFOLD


    1. w/ Swirl Control Valve Position Sensor:

      Disconnect the swirl control valve position sensor connector.

    2. Disconnect the intake air control valve actuator connector.

    3. A01FHOTE01
      Text in Illustration
      *a Front

      Remove the 4 bolts, 4 nuts, intake manifold and 2 gaskets.

  9. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.