THERMOSTAT REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER


    1. A01FGMK

      Remove the 4 clips and engine room side cover.

  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01FGF0

      Remove the 7 clips and cool air intake duct seal.

  3. REMOVE NO. 1 AIR CLEANER INLET


    1. A01FHG8

      Remove the bolt and No. 1 air cleaner inlet.

  4. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01FFEFE01

      Place both hands on the sides of the cover as shown in the illustration, lift the cover to detach the 2 clips near the front in the order shown in the illustration, and then lift the cover further to detach the rear clip and remove the cover.

      Text in Illustration
      A01FE8R Areas to place hands when lifting cover

      Note

      If the cover is lifted rearward or forward and to the right or left at the same time, the cover maybe damaged.

  5. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug and drain the coolant.

      A01FFY9E01
      Text in Illustration
      *1 Radiator Cap *2 Radiator Drain Cock Plug
      *3 Cylinder Block Drain Cock Plug *4 Radiator Reservoir Tank

      CAUTION:

      Do not remove the radiator cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the radiator cap.

    3. Loosen the 2 cylinder block drain cock plugs.

  6. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01FHKX

      Disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.

  7. DISCONNECT NO. 6 WATER BY-PASS HOSE


    1. A01FHRN

      Disconnect the No. 6 water by-pass hose from the water inlet.

  8. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY


    1. A01FD81

      Remove the 3 nuts, water inlet with thermostat sub-assembly and gasket.