WATER PUMP REMOVAL


  1. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01FFEFE01

      Place both hands on the sides of the cover as shown in the illustration, lift the cover to detach the 2 clips near the front in the order shown in the illustration, and then lift the cover further to detach the rear clip and remove the cover.

      Text in Illustration
      A01FE8R Areas to place hands when lifting cover

      Note

      If the cover is lifted rearward or forward and to the right or left at the same time, the cover maybe damaged.

  2. REMOVE ENGINE ROOM SIDE COVER


    1. A01FGMK

      Remove the 4 clips and engine room side cover.

  3. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A01FGF0

      Remove the 7 clips and cool air intake duct seal.

  4. REMOVE NO. 1 AIR CLEANER INLET


    1. A01FHG8

      Remove the bolt and No. 1 air cleaner inlet.

  5. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  6. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug and drain the coolant.

      A01FFY9E01
      Text in Illustration
      *1 Radiator Cap *2 Radiator Drain Cock Plug
      *3 Cylinder Block Drain Cock Plug *4 Radiator Reservoir Tank

      CAUTION:

      Do not remove the radiator cap, cylinder block drain cock plugs and radiator drain cock plug while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the radiator cap.

    3. Loosen the 2 cylinder block drain cock plugs.

  7. REMOVE FAN AND GENERATOR V BELT


    1. A01FIUU

      While releasing the belt tension by turning the belt tensioner counterclockwise, remove the V belt from the belt tensioner.

    2. A01FHWGE01

      While turning the belt tensioner counterclockwise, align its holes, and then insert the 5 mm bi-hexagon wrench into the holes to secure the belt tensioner.

  8. REMOVE ENGINE UNDER COVER


    1. A01FFKZE01
      Text in Illustration
      *A for 2WD
      *B for AWD

      for 2WD:

      Remove the 13 screws, 3 clips and engine under cover.

    2. for AWD:

      Remove the 10 screws, 3 clips and engine under cover.

  9. REMOVE REAR ENGINE UNDER COVER LH (for 2WD)


    1. A01FH08

      Remove the screw and rear engine under cover LH.

  10. DRAIN ENGINE OIL (for AWD)


    1. Remove the oil filler cap.

    2. Remove the drain plug and gasket.

    3. Install a new gasket and the drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  11. REMOVE OIL FILTER BRACKET (for AWD)


    1. A01FFQ6

      Remove the bolt, nut and oil filter bracket.

  12. REMOVE OIL FILTER BRACKET SUB-ASSEMBLY (for AWD)


    1. A01FEX6

      Detach the 2 clamps, and disconnect the connector and wire harness.

    2. A01FH7O

      Remove the bolt, 2 nuts and oil filter bracket.

      Tech Tips

      Collect the engine oil in a container.

  13. DISCONNECT SUCTION HOSE

    A01FFPG

    1. Remove the bolt and disconnect the suction hose from the cooler compressor assembly.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  14. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

    A01FIQH

    1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler compressor assembly.

    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  15. REMOVE COOLER COMPRESSOR ASSEMBLY (for 2WD)


    1. Disconnect the connector.

    2. A01FE74

      Remove the 3 bolts and nut.

    3. A01FHU3

      Using an E8 "torx" socket, remove the stud bolt and cooler compressor assembly.

  16. REMOVE COOLER COMPRESSOR ASSEMBLY (for AWD)


    1. A01FE86

      Disconnect the magnetic clutch connector.

    2. Remove the 2 bolts, nut and oil filter bracket.

    3. A01FE53

      Using an E8 "torx" socket, remove the stud bolt and cooler compressor assembly.

  17. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01FF8NE04
      Text in Illustration
      *A for 2WD
      *B for AWD

      for 2WD:

      Remove the 5 bolts, then remove the V-ribbed belt tensioner assembly.

    2. for AWD:

      Remove the 4 bolts, then remove the V-ribbed belt tensioner assembly.

  18. REMOVE NO. 1 RADIATOR HOSE


    1. A01FEGM

      Remove the No. 1 radiator hose.

  19. DISCONNECT NO. 2 RADIATOR HOSE


    1. A01FHKX

      Disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.

  20. REMOVE NO. 1 ENGINE COVER


    1. A01FIZP

      Remove the 3 clips and No. 1 engine cover.

  21. REMOVE INJECTOR DRIVER


    1. A01FEVIE02
      Text in Illustration
      *1 Lock Lever
      *a Release
      *b Lock with Connector

      Move the lock levers in the direction indicated by the arrow to release the 3 connector locks. Disconnect the 4 connectors from the injector driver.

    2. A01FE1B

      Remove the bolt, 2 nuts and injector driver.

      Note

      Be careful not to drop or strike the injector driver.

  22. REMOVE NO. 2 ENGINE COVER


    1. A01FH26

      Remove the 3 clips and clamp, then remove the No. 2 engine cover.

  23. REMOVE WATER PUMP PULLEY


    1. A01FHMUE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  24. REMOVE WATER INLET ASSEMBLY


    1. A01FIEP

      Disconnect the 5 hoses.

    2. A01FF2ZE02

      Remove the 4 bolts, nut and water inlet assembly.

      Text in Illustration
      A01FGIV Bolt
      A01FJ4N Nut
    3. A01FEPTE03
      Text in Illustration
      *1 No. 1 Water Inlet Housing Gasket
      *2 Water Outlet Pipe O-ring

      Remove the No. 1 water inlet housing gasket and water outlet pipe O-ring.

  25. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01FFAA

      Remove the bolt, No. 2 idler pulley cover plate and No. 2 idler pulley sub-assembly.

  26. REMOVE ENGINE WATER PUMP ASSEMBLY


    1. A01FGA9

      Remove the 16 bolts, engine water pump assembly and water pump gasket.